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SUBARU FORESTER Service Repair Workshop Manual 1998-2002

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: First Generation (SF) Product Name: SUBARU FORESTER Service Repair Workshop Manual 1998-2002 Codes Chassis Code: SF5, SF9 👋 Introduction Market Position...
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SUBARU FORESTER Service Repair Workshop Manual 1998-2002
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation:
First Generation (SF)
Product Name:
SUBARU FORESTER Service Repair Workshop Manual 1998-2002
Codes
Chassis Code:
SF5, SF9
👋 Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV (often categorized as an All-Wheel Drive wagon).
Unique Selling Proposition:
Symmetrical All-Wheel Drive standard on all models, practical cargo space, higher ground clearance than typical cars, robust build quality.
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Xterra, Mitsubishi Outlander, Mazda Tribute.
Key Features
Standard AWD:
Subaru's signature Symmetrical All-Wheel Drive system providing enhanced traction and stability in various weather conditions.
Ground Clearance:
Relatively high ground clearance for its class (approximately 7.5 inches), allowing for light off-road capability.
Cargo Versatility:
Spacious interior with folding rear seats, offering excellent cargo capacity and flexibility for hauling gear.
📋 Manual Details
Coverage Areas
Model Years Covered:
1998, 1999, 2000, 2001, 2002
Engine Variants Covered:
2.5L EJ25 SOHC (NA), 2.5L EJ25 DOHC (Turbo/GT/STi)
Transmission Variants Covered:
4-speed Automatic (4EAT), 5-speed Manual (5MT)
Market Coverage:
North America, Europe, Japan (specific variations may apply)
Page Count
Estimated Page Count:
Over 1500 pages (comprehensive)
Manual Type
Manual Type:
Factory Authorized Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable text)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (EJ25 SOHC/DOHC), fuel injection, ignition, cooling, exhaust, turbocharging (for turbo models), engine management systems (ECU), automatic transmission (4EAT), manual transmission (5MT), clutch, driveline (AWD system components, differentials).
Chassis:
Suspension (front struts, rear multi-link), steering (power steering system), brakes (front discs, rear discs, ABS, parking brake), wheel alignment specifications.
Electrical:
Wiring diagrams for all systems, lighting, charging system (alternator, battery), starting system, ignition, instrument cluster, power windows, power locks, HVAC controls, audio systems, SRS airbag system.
Body:
Body panels, doors, windows, seals, exterior trim, interior trim, seats, HVAC ducting, chassis structural components.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and changes (coolant, brake fluid, transmission fluid, differential fluid), spark plug replacement, air filter replacement, belt inspections and replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), common symptoms and their causes, step-by-step diagnostic procedures for all major systems, electrical troubleshooting flowcharts.
Repair:
Detailed step-by-step repair procedures for engine components (e.g., head gasket replacement, timing belt replacement), transmission overhaul, brake system repairs, suspension component replacement, steering system repairs, electrical component replacement, body panel repair.
Diagnostics:
On-board diagnostics (OBD-II) system operation and code retrieval, sensor testing, actuator testing, use of diagnostic tools and scan equipment.
Technical Depth
Depth Of Information:
Comprehensive rebuild procedures, detailed specifications, torque values, clearances, and diagnostic information suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complex engine and transmission overhauls.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format), likely with OCR for text searchability.
Print Quality
Quality Description:
High-resolution scans or original digital files ensuring clear text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Na:
EJ25 (2.5L SOHC)
Engine Code Turbo:
EJ25 DOHC Turbo (GT, STi variants)
Displacement Na:
2457 cc (2.5 Liters)
Displacement Turbo:
2457 cc (2.5 Liters)
Performance
Horsepower Na Approx:
165 hp @ 5,600 rpm
Torque Na Approx:
166 lb-ft @ 4,000 rpm
Horsepower Turbo Approx:
210-230 hp @ 5,600 rpm (depending on trim/market)
Torque Turbo Approx:
235-250 lb-ft @ 3,600 rpm (depending on trim/market)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended for NA, 91+ octane for Turbo)
Engine Layout
Layout:
Horizontally-opposed (Boxer) 4-cylinder
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (5MT)
Optional
Optional Transmission:
4-speed Electronically Controlled Automatic Transmission (4EAT) with lock-up torque converter.
Features
AWD System Type:
Subaru Symmetrical All-Wheel Drive (Active Torque Split AWD for AT, Variable AWD for MT).
Transmission Fluid
4Eat Fluid Type:
Subaru ATF HP (or equivalent spec)
5Mt Fluid Type:
GL-5 Gear Oil 75W-90 (or equivalent spec)
📐 Dimensions
Exterior
Length Approx:
4,405 mm (173.4 inches)
Width Approx:
1,735 mm (68.3 inches)
Height Approx:
1,580 mm (62.2 inches)
Wheelbase Approx:
2,630 mm (103.5 inches)
Ground Clearance Approx:
190 mm (7.5 inches)
Weights
Curb Weight Approx Kg:
1,400 - 1,550 kg (depending on configuration)
Cargo
Cargo Volume Cu Ft:
Approximately 30-35 cu ft (with rear seats up)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4-star (for 1998-2002 models, variations exist)
NHTSA Front Impact Passenger:
4-star (for 1998-2002 models, variations exist)
Active Features
ABS:
Anti-lock Braking System (ABS) available on most trims.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Rollover Protection:
Reinforced chassis and body structure designed to minimize rollover risk.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD players, typically with 4 or 6 speakers. Optional premium audio systems available.
Climate Control:
Manual climate control system with A/C. Automatic climate control available on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Traction Control:
Traction control system (TCS) available on some models, particularly later year turbo variants.
Connectivity
Auxiliary Inputs:
Not typically equipped with factory auxiliary inputs or USB ports; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe conditions) or 7,500 miles or 12 months (normal conditions), consult manual for specifics.
Timing Belt Replacement:
Every 105,000 miles or 105 months (critical on EJ25 engines, due to head gasket risk).
Coolant Flush:
Every 30,000 miles or 30 months.
Transmission Fluid Change At:
Every 30,000 miles for 4EAT, every 60,000 miles for 5MT, consult manual for specific procedures.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SG, SH, or SJ certified)
Engine Oil Capacity:
4.5 US quarts (4.2 liters) with filter change
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, ethylene glycol-based coolant.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gaskets:
The EJ25 engine, particularly the SOHC variant, is known for premature head gasket failures. This manual will detail replacement procedures and torque specifications for proper installation.
Oil Leaks:
Common oil leaks can occur from valve cover gaskets, oil pan gaskets, and crankshaft seals. The manual will guide diagnosis and repair.
Cvt Issues:
Not applicable to this generation (CVTs were introduced later).
Suspension Wear:
Struts and bushings can wear over time, leading to a less comfortable ride and potential alignment issues. Repair procedures are detailed.
📚 Vehicle History
Brand Heritage
Subaru Legacy:
The Forester was developed from Subaru's experience with the Leone and the Legacy wagon, building upon their AWD capabilities and wagon-like utility.
Model Evolution
First Generation Launch:
Introduced in Japan in 1997 and globally for the 1998 model year. It was designed to offer a higher driving position and greater utility than traditional station wagons.
Facelift:
Received a significant facelift for the 2001 model year, including updated styling (front fascia, headlights, grille, bumpers), revised interior, and powertrain enhancements.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Gunma Plant).
🏆 Awards & Recognition
Recognitions
Car Of The Year:
While not winning major 'Car of the Year' awards, the Forester consistently received praise for its AWD capability and utility from automotive publications.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by year and specific issues like head gaskets affected overall scores. This manual is crucial for proactive maintenance.
Certifications
Emisiones Standards:
Meets U.S. EPA and California ARB emissions standards for its model years.
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