Engine Mechanical:
Complete engine overhaul, disassembly, assembly, timing belt replacement, piston/ring inspection, cylinder head service, valve train, lubrication system, cooling system.
Engine Performance:
Fuel injection system, ignition system, emissions control systems (catalytic converter, EGR, EVAP), turbocharger (if applicable to specific models covered).
Transmission Manual:
Clutch system, gear selection mechanisms, internal components, fluid changes, overhaul procedures.
Transmission Automatic:
Torque converter, hydraulic control system, gear sets, valve body, fluid changes, troubleshooting.
Drivetrain AWD:
Front differential, rear differential, center differential (viscous coupling unit or mechanical), driveshafts, CV joints, propeller shaft, wheel hub bearings.
Suspension Front:
MacPherson strut system, control arms, stabilizer bar, ball joints, bushings, alignment specifications.
Suspension Rear:
Multi-link independent suspension (variations exist), trailing arms, coil springs, shock absorbers, bushings, alignment.
Steering:
Power steering system (pump, rack, hoses), steering column, tie rod ends, alignment.
Brakes:
Front and rear disc brakes, ABS system (if equipped), brake fluid specifications, bleeding procedures, caliper overhaul, rotor/pad replacement, parking brake.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting systems (headlights, taillights, interior), horn, wipers, power windows, power locks, fuse box diagrams, relay functions.
Body Interior:
Door panels, dashboard removal, seat removal, headliner, carpeting, interior trim components, HVAC controls.
Body Exterior:
Bumpers, fenders, hood, trunk lid, doors, glass replacement, weatherstripping, body panel alignment, rust repair techniques.
HVAC:
Air conditioning system (compressor, condenser, evaporator, refrigerant), heater core, blower motor, climate controls, ducting.
Fuel System:
Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, EVAP system components.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, pipes, hangers, oxygen sensors.
Emissions Control:
EGR system, PCV system, EVAP system, secondary air injection (if applicable).
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid changes, differential fluid changes.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, electrical system diagnostics, engine performance problems.
Engine Repair:
Engine rebuilds, cylinder head gasket replacement, timing belt/chain replacement, piston/connecting rod assembly, crankshaft installation, oil pump service.
Transmission Repair:
Clutch replacement, manual transmission overhaul, automatic transmission rebuild, torque converter replacement.
Brake Repair:
Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, ABS sensor replacement, brake line repair.
Suspension Steering Repair:
Control arm bushing replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement, power steering pump replacement, steering rack replacement.
Electrical Diagnostics:
Wiring diagrams, component testing, short/open circuit diagnosis, sensor troubleshooting, ECU diagnostics (basic).
Bodywork Repair:
Panel replacement, dent repair, rust mitigation, glass installation, trim piece installation.
Diagnostic Codes:
OBD-I codes and their meanings (relevant to early 90s vehicles), common diagnostic trouble codes (DTCs).
Depth:
Comprehensive: Covers everything from basic owner maintenance to full engine and transmission rebuilds, complex electrical diagnostics, and bodywork.
Detail Level:
Detailed step-by-step instructions with torque specifications, special tool requirements, and clear diagrams.
Oil Change Interval:
Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6 months, depending on driving conditions and oil type (consult manual).
Timing Belt Replacement:
Every 60,000 - 100,000 miles (100,000 - 160,000 km) or 4-5 years, critical for interference engines (refer to specific engine code in manual).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (50,000 - 100,000 km) depending on spark plug type (copper vs. platinum/iridium).
Engine Oil Viscosity:
Commonly 5W-30, 5W-40, or 10W-30 depending on climate and specific engine variant (API SG/SH or later).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Subaru Super Coolant recommended for later Subaru vehicles, but for this era, standard green coolant is often used. Verify with manual.
Brake Fluid Type:
DOT 3 or DOT 4
Head Gaskets:
While less prone than some later generations, early EJ22 and EJ25 engines could experience head gasket failures. The EJ20 and EJ18 are generally more robust.
Clutch Wear:
Can wear prematurely with aggressive driving or heavy use, particularly on AWD models.
Turbo Issues:
For turbocharged models (GT, WRX variants), proper maintenance and avoiding heat soak are crucial to turbo longevity. Turbo seals and wastegate issues can occur.
Awt Differential Fluid:
Regularly changing the viscous coupling unit fluid is essential for AWD system health.
Electrical Gremlins:
Aging wiring harnesses and grounds can lead to intermittent electrical issues over time.