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Subaru Impreza 2001-2007 Workshop Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Subaru Model: Impreza Model Generations Covered: Second Generation (GD/GG) Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 ๐Ÿ‘‹ Introduction Market Position Target Audience:...
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Type: Car
Vendor:
Sku: 414181
Subaru Impreza 2001-2007 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Model Generations Covered:
Second Generation (GD/GG)
Model Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
๐Ÿ‘‹ Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, Subaru enthusiasts, anyone needing in-depth knowledge for maintenance and repair.
Value Proposition:
Provides professional-level repair information, saving significant costs compared to dealership service or incorrect DIY methods.
Competitive Analysis
Alternatives:
Dealership service manuals (often more expensive and less accessible), generic repair guides (lacking Subaru-specific detail), online forums (unverified information).
Key Features
Completeness:
Comprehensive coverage across all major vehicle systems and year/model variations within the specified range.
Accuracy:
Based on official Subaru service documentation, ensuring accuracy of procedures and specifications.
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Regions:
Global (North America, Europe, Asia, Australia)
Trim Levels Covered:
All major trim levels including RS, TS, WRX, WRX STI (specific sub-models may vary by region and year)
Page Count
Estimated Page Count:
1500-2500 (approximate, depending on exact version and digital format)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF likely, potentially with searchable text and hyperlinked sections)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete teardown and reassembly of all engine variants (EJ251, EJ253, EJ205, EJ257, EJ259), including cylinder heads, pistons, crankshaft, timing belt/chain, lubrication system, cooling system.
Engine Management:
Fuel injection (MPI), ignition system (coil-on-plug, distributorless), emissions control systems (EVAP, EGR), ECU diagnostics, sensor operations, wiring diagrams.
Transmission Manual:
Clutch system, gearbox disassembly/reassembly, gear ratios, shift linkage, lubrication, torque specifications.
Transmission Automatic:
Transmission fluid changes, torque converter operation, valve body diagnostics, planetary gearsets, electronic control unit (ECU) interface, troubleshooting.
Drivetrain:
Front and rear differentials, viscous coupling unit (VCU), center differential (AWD systems), driveshafts, CV joints, wheel bearings.
Suspension:
Front McPherson struts, rear multi-link independent suspension, stabilizer bars, bushings, alignment specifications, shock absorber/strut replacement.
Steering:
Power steering system (pump, rack, hoses), steering column, universal joints, tie rod ends, alignment specifications.
Brakes:
Front and rear disc brakes (vented/solid depending on model), ABS system (components, diagnostics, bleeding procedures), parking brake, brake fluid specifications, hydraulic lines.
Electrical System:
12V battery, alternator, starter motor, lighting (headlights, taillights, interior), fuses, relays, circuit diagrams, body control module (BCM).
HVAC:
Air conditioning system (refrigerant types, servicing, component replacement), heater core, blower motor, climate control panels, ducting.
Body And Interior:
Exterior panel removal/installation (bumpers, fenders, doors, hood, trunk), interior trim panels, seats, airbags (SRS system diagnostics and safety precautions), glass replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush and fill, brake fluid flush, power steering fluid change.
Troubleshooting:
Diagnostic trouble codes (DTCs) explanation, symptom-based troubleshooting guides, electrical diagnostic flowcharts, common issue diagnosis.
Component Replacement:
Detailed step-by-step guides for replacing major components like engines, transmissions, alternators, starters, radiators, fuel pumps, brake calipers, CV axles, wheel bearings.
Engine Rebuilds:
Instructions for complete engine teardown, inspection of internal components, piston ring replacement, bearing replacement, cylinder head resurfacing, and reassembly with torque specifications.
Timing Belt Replacement:
Crucial procedures for timing belt replacement, including proper camshaft and crankshaft alignment to prevent engine damage.
Bodywork And Paint:
Repair of minor body damage, panel alignment, procedures for body panel removal and installation, possibly some paint touch-up guidance.
Electrical Diagnostics:
Detailed wiring diagrams for all major systems, fuse box layouts, relay functions, diagnostic procedures for common electrical faults.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls. Includes detailed specifications, torque values, and diagnostic procedures.
Diagnostic Tools:
Information on using OBD-II scanners, Subaru Select Monitor (SSM), and specific diagnostic tools for various systems.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF (Portable Document Format) is standard for such manuals.
Searchability:
Likely searchable text content for quick information retrieval.
Printability:
Printable pages allowing users to create physical copies for workshop use.
Print Quality
Image Resolution:
High-resolution diagrams, schematics, and photographs for clarity.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Examples:
EJ251, EJ253 (2.5L SOHC NA), EJ205 (2.0L DOHC Turbo), EJ257 (2.5L DOHC Turbo - WRX STI), EJ259 (2.5L SOHC NA - later years).
Engine Type:
Horizontally-opposed (Boxer) 4-cylinder, naturally aspirated and turbocharged.
Displacement Examples:
2.0L (1994cc), 2.5L (2457cc).
Performance
Horsepower Range:
Approx. 165-175 hp (NA), 227-270 hp (Turbo WRX/STI models).
Torque Range:
Approx. 184-190 lb-ft (NA), 236-300 lb-ft (Turbo WRX/STI models).
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI), Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline, Octane rating 91 or higher recommended for turbocharged models.
Maintenance Points
Timing Belt Replacement Interval:
Typically 60,000 miles or 5 years, whichever comes first (for EJ251/253/259). Turbo models might have different intervals or chain-driven camshafts depending on specific year/STI variant.
๐Ÿ”ง Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (for most models including WRX).
Optional
Optional Transmission:
4-speed Automatic Transmission (for naturally aspirated models).
Features
Drivetrain Type:
Symmetrical All-Wheel Drive (AWD) standard on all trims.
AWD System Details:
Viscous coupling center differential, variable torque split depending on transmission type.
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 gear oil (check specific manual for exact type).
Automatic Transmission Fluid:
Subaru ATF-HP (Highly Recommended), Dexron III compatible for earlier models, check manual for specific fill capacity.
๐Ÿ“ Dimensions
Exterior
Wheelbase Inches:
Approx. 100.0 inches.
Length Inches:
Approx. 175.0 - 178.0 inches (sedan/wagon).
Width Inches:
Approx. 68.1 - 69.7 inches.
Height Inches:
Approx. 56.1 - 57.7 inches (sedan), 58.7 - 60.0 inches (wagon).
Weights
Curb Weight Lbs:
Approx. 2900 - 3300 lbs (depending on engine and trim).
Gross Vehicle Weight Rating Gvwr Lbs:
Varies by model, consult specific vehicle plate.
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Generally good for the era, specific year ratings apply. Check NHTSA website for individual year performance.
IIHS Small Overlap Frontal Rating:
N/A for this generation as tests were not standard at launch.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Available Traction Control System (TCS) on some models.
Stability Control:
Available Vehicle Dynamics Control (VDC) on select higher trims and later years.
Passive Features
Airbags:
Front driver and passenger airbags standard. Side airbags and curtain airbags available on some models/trims.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
Crumple Zones:
Designed with front and rear crumple zones for energy absorption.
๐Ÿ’ก Technology Features
Infotainment
Head Unit:
Standard single-CD or cassette players, with optional CD changers or premium audio systems (e.g., McIntosh) on higher trims. Many owners opt for aftermarket head unit upgrades.
Speaker System:
Standard 4-6 speaker systems, with optional 8-speaker premium systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Limited Advanced Features:
This era predates most modern driver-assistance systems like adaptive cruise control, lane keeping assist, or automatic emergency braking.
Connectivity
Auxiliary Input:
Some later models may feature an auxiliary audio input jack.
Bluetooth:
Not standard; aftermarket solutions are common.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (consult manual for specific recommendation).
Engine Air Filter Replacement Interval:
Every 15,000-30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement Interval:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement Interval:
Iridium spark plugs (standard on many models) typically last 60,000-100,000 miles. Check manual for exact type and interval.
Fluid Specifications
Engine Oil Spec:
Viscosity: 5W-30 or 10W-30 (depending on climate and engine variant). API SN or higher, ILSAC GF-5 or higher. Check manual for exact specification and capacity.
Coolant Spec:
Subaru Super Coolant (Blue) or equivalent. Mixture: 50/50 with distilled water. Capacity: Approx. 6.4-7.5 US quarts.
Brake Fluid Spec:
DOT 3 or DOT 4 (check manual for exact spec). Always use fresh, sealed fluid.
Power Steering Fluid Spec:
Subaru Genuine Power Steering Fluid or equivalent DEXRON III compatible fluid. Check manual for exact type and capacity.
Known Issues
Head Gaskets:
Although less prevalent than in earlier generations, Subaru's EJ series engines can still be prone to head gasket leaks, particularly if overheated or subjected to high stress.
Turbocharger Issues:
For WRX/STI models, turbocharger longevity can be affected by oil maintenance, driving style (avoiding heat soak), and use of quality oil. Turbo seals and wastegate issues can occur.
Clutch Wear:
Manual transmission clutches can wear prematurely with aggressive driving or heavy towing.
Suspension Bushings:
Worn suspension bushings can lead to noise, poor handling, and alignment issues over time.
Automatic Transmission Failures:
Certain automatic transmissions in this era, particularly if not properly maintained, can experience issues with solenoids or torque converters.
Maintenance Schedule Emphasis
Emphasis:
The manual will detail specific mileage and time-based maintenance schedules critical for maintaining Subaru's Boxer engine and AWD system health.
๐Ÿ“š Vehicle History
Brand Heritage
Subaru Brand Focus:
Subaru is known for its Symmetrical All-Wheel Drive and horizontally-opposed Boxer engines, emphasizing rally heritage and all-weather capability.
Model Evolution
Second Generation Gd Gg:
Introduced in 2000/2001, this generation marked a significant redesign with a more aerodynamic and rounded styling compared to the previous GC/GM chassis. It also saw the rise of the performance-oriented WRX and WRX STI models globally.
Facelifts:
The GD/GG chassis received mid-cycle refreshes (facelifts) in 2002/2003 (often referred to as 'Bug Eye' for early models and 'Blob Eye' for the next iteration) and again in 2005/2006 ('Hawk Eye'), with styling and some mechanical updates.
Production
Manufacturing Locations:
Primary production in Japan (Gunma Plant).
๐Ÿ† Awards & Recognition
Recognitions
Car And Driver ฮ“ฯฮฑฯ†ฮฎ:
The WRX and WRX STI variants were frequent entries on Car and Driver's '10Best' list during this period, recognized for their performance and value.
Sport Compact Car ฮ“ฯฮฑฯ†ฮฎ:
Often lauded by enthusiast publications for its handling and performance, especially WRX/STI models.
Certifications
Emissions Compliance:
Compliant with prevailing emissions standards for their respective model years and regions.
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