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Subaru Legacy 1998 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1998 Generation Generation Designation: Third Generation (BG/BK) Codes Chassis Codes: BG (Wagon), BK (Sedan) 👋 Introduction Market Position Segment: Mid-size sedan...
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Type: Car
Vendor:
Sku: 398724
Subaru Legacy 1998 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1998
Generation
Generation Designation:
Third Generation (BG/BK)
Codes
Chassis Codes:
BG (Wagon), BK (Sedan)
👋 Introduction
Market Position
Segment:
Mid-size sedan and wagon, known for its standard All-Wheel Drive (AWD) system and boxer engine.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Chevrolet Malibu
Key Features
Unique Selling Points:
Standard Symmetrical All-Wheel Drive (AWD) on most models, horizontally opposed 'Boxer' engines offering a lower center of gravity, durable construction, practical wagon variant.
Target Audience
Primary Users:
Subaru Legacy 1998 owners and independent repair shops seeking accurate, factory-level repair and maintenance information.
📋 Manual Details
Coverage Areas
Covered Markets:
Global (with potential regional variations noted in specific sections)
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, based on common availability for this era)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnosis, maintenance, emissions, lubrication, cooling, fuel, ignition, starting, charging systems
Transmission:
Automatic and Manual transmission service, overhaul, diagnosis, fluid specifications
Drivetrain:
Front-wheel drive, All-Wheel Drive (AWD) system (Subaru's Symmetrical AWD), differentials, driveshafts, CV joints
Suspension:
Front and rear suspension components, alignment specifications, shock absorbers, struts, bushings, control arms
Brakes:
Disc and drum brake systems, ABS (Anti-lock Braking System) diagnosis and repair, hydraulic systems, parking brake
Steering:
Power steering system, steering gear, column, tie rods, diagnosis
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power windows, door locks, wiring diagrams, ECU (Engine Control Unit) diagnosis
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair, refrigerant handling
Body:
Body panel repair, doors, glass, interior trim, bumpers, collision repair basics
Chassis:
Frame and unibody structure, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and top-offs
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation
Repair:
Component removal and installation, overhaul procedures, adjustments, diagnostics for all major systems
Diagnostics:
Electrical system diagnostics, engine performance diagnostics, ABS system troubleshooting
Wiring Diagrams:
Detailed, system-specific wiring diagrams
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
Digital Format:
PDF (assumed), often with searchable text capabilities
Print Quality
Print Quality:
High-resolution scans of original factory documentation, ensuring clarity of text and diagrams
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ22
Engine Type 1:
2.2L Naturally Aspirated SOHC Boxer-4
Displacement 1:
2211 cc (2.2 Liters)
Bore X Stroke 1:
96.0 mm x 75.0 mm
Compression Ratio 1:
9.5:1
Horsepower 1:
135 hp @ 5600 rpm
Torque 1:
133 lb-ft @ 4400 rpm
Optional Engine
Engine Code 2:
EJ25D
Engine Type 2:
2.5L Naturally Aspirated DOHC Boxer-4
Displacement 2:
2457 cc (2.5 Liters)
Bore X Stroke 2:
99.5 mm x 80.0 mm
Compression Ratio 2:
9.7:1
Horsepower 2:
165 hp @ 6000 rpm
Torque 2:
162 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane minimum recommended, higher for EJ25D)
Performance
Engine Orientation:
Horizontally opposed (Boxer)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (Full-time 4WD)
Optional
Transmission Type Optional:
5-speed Manual (Full-time 4WD)
Features
AWD System:
Subaru Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential
Automatic Transmission Fluid Type:
Subaru ATF HP (or Dexron II/III compatible)
Manual Transmission Fluid Type:
Subaru Gear Oil API GL-5 SAE 75W-90
📐 Dimensions
Exterior
Sedan Length:
Approx. 4600 mm (181.1 in)
Sedan Width:
Approx. 1735 mm (68.3 in)
Sedan Height:
Approx. 1410 mm (55.5 in)
Wagon Length:
Approx. 4610 mm (181.5 in)
Wagon Width:
Approx. 1735 mm (68.3 in)
Wagon Height:
Approx. 1475 mm (58.1 in)
Wheelbase:
2630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1370 - 1470 kg (3020 - 3240 lbs) depending on trim and body style
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's compliance plate for exact GVWR
Wheelbase AWD Specifics:
Consistent across AWD models
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not rated for this specific year/model by NHTSA at time of production in a modern context. Early 90s ratings are less standardized.
IIHS Crash Test Results:
Refer to IIHS archives for specific model tests, typically rated 'Good' or 'Acceptable' in common tests for its era.
Active Features
ABS:
Available (standard on higher trims/optional on lower trims)
Traction Control:
Not commonly available on this model year
Passive Features
Airbags:
Driver and Passenger front airbags
Seatbelts:
Three-point front and rear seatbelts, driver's pretensioner
Crumple Zones:
Designed front and rear crumple zones for energy absorption
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette stereo, optional CD player integration. Basic speaker configurations.
Climate Control:
Manual climate control knobs for fan speed, temperature, and air direction. Optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
ABS:
Anti-lock Braking System available, detailed in the manual for diagnostics.
Connectivity
Auxiliary Inputs:
Not available in the modern sense; requires aftermarket modifications for aux or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 7,500 miles (depending on oil type and driving conditions, consult owner's manual)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000 - 30,000 miles
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type)
Timing Belt Replacement:
Every 60,000 - 100,000 miles (CRITICAL for EJ engines, consult manual for exact interval and procedures, often recommended with water pump replacement)
Coolant Flush:
Every 30,000 - 50,000 miles
Fluid Specifications
Engine Oil Viscosity 1:
10W-30 or 10W-40 (refer to manual for climate-specific recommendations)
Engine Oil Capacity 1:
Approx. 4.5 US quarts (4.2 L) with filter for EJ22
Engine Oil Capacity 2:
Approx. 4.8 US quarts (4.5 L) with filter for EJ25D
Coolant Type:
Subaru Super Coolant (or equivalent ethylene glycol-based coolant, typically blue)
Known Issues
Head Gaskets Ej25D:
The EJ25D engine (2.5L DOHC) is prone to head gasket failure due to its dual overhead cam design and specific head gasket material used by Subaru in this era. The manual will detail inspection and replacement procedures.
Cv Axle Boots:
Tearing of CV axle boots leading to joint damage, especially under harsh conditions.
Oil Leaks:
Common oil leaks can occur from valve cover gaskets and oil pan gaskets over time.
Catalytic Converter:
Can become clogged or fail, affecting engine performance and emissions. Manual will cover diagnosis.
Ignition Coils And Wires:
Can degrade over time, leading to misfires. Manual provides testing procedures.
📚 Vehicle History
Brand Heritage
Subaru Focus:
Subaru has a long history of producing vehicles with standard All-Wheel Drive (AWD) and horizontally opposed Boxer engines, emphasizing durability and capability.
Model Evolution
Third Generation Introduction:
The third generation (BG/BK) was introduced for the 1995 model year, representing a significant redesign from its predecessor.
Year Specific Changes 1998:
Minor styling updates and feature packaging adjustments for the 1998 model year, building upon the established platform.
Production
Production Locations:
Primarily manufactured in Japan (Gunma Prefecture)
Production Years Third Gen:
1995-1999
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Consumer Reports typically rated Subaru models positively for reliability and AWD capability during this period, though specific ratings for 1998 would require historical data.
Ratings
Reliability Perception:
Generally good reliability, with the notable exception of EJ25D head gasket issues. The EJ22 is considered very robust.
Certifications
Emissions Compliance:
Designed to meet US EPA and California Air Resources Board (CARB) emissions standards for the model year.
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