2000 Subaru Legacy Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2000 Codes Chassis Code: BD/BG/BK 👋 Introduction Market Position Segment: Mid-size sedan and wagon, known for All-Wheel Drive capability and practicality....

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Type: Car

Vendor:

Sku: 410104

Tags: 2000 Car Cars Legacy Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Codes

Chassis Code:

BD/BG/BK

👋 Introduction

Market Position

Segment:

Mid-size sedan and wagon, known for All-Wheel Drive capability and practicality.

Competitive Analysis

Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Mazda 626.

Key Features

AWD Standard:

Standard Symmetrical All-Wheel Drive across most trims, a key differentiator.

Engine Options:

Popular boxer engine configuration contributing to a lower center of gravity.

📋 Manual Details

Coverage Areas

All Systems:

Complete coverage for all major vehicle systems.

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed engine overhaul, internal components, timing belt replacement, cylinder head service.

Engine Management:

Fuel injection, ignition system, emissions control, ECU diagnosis, sensor testing.

Transmission Manual:

Manual transmission disassembly, assembly, gear ratios, clutch service, driveline components.

Transmission Automatic:

Automatic transmission overhaul, hydraulic control, torque converter, shift solenoids, fluid specifications.

Suspension Steering:

Front and rear suspension components, shock absorbers, struts, control arms, steering rack, power steering system.

Brakes:

Brake system diagnosis, front/rear disc brake service, ABS system, hydraulic lines, brake fluid specifications.

Electrical System:

Wiring diagrams, starter, alternator, battery service, lighting system, body control modules, fuses, relays.

HVAC:

Air conditioning system diagnosis, refrigerant handling, heater core, blower motor, climate control.

Body Exterior:

Body panel removal/installation, door mechanisms, glass, bumpers, trim components.

Body Interior:

Interior trim panel removal, seat mechanisms, dashboard components, airbag systems.

Chassis Frame:

Frame and chassis component inspection and repair.

Safety Systems:

Airbag system deployment and replacement, seatbelt mechanisms.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.

Diagnostics Troubleshooting:

System-specific diagnostic flowcharts, DTC interpretation, common fault identification.

Engine Repair:

Engine removal/installation, head gasket replacement, piston ring installation, crankshaft/camshaft service.

Transmission Repair:

Clutch replacement, transmission fluid flush and fill, internal transmission component repair.

Brake Repair:

Brake pad/rotor replacement, caliper service, brake bleeding, ABS component replacement.

Electrical Repair:

Wiring harness repair, component testing (alternator, starter, sensors), fuse and relay troubleshooting.

Suspension Steering Repair:

Strut/shock replacement, ball joint replacement, tie rod end replacement, power steering pump service.

Bodywork Repair:

Door hinge adjustment, panel alignment, bumper replacement, glass installation.

HVAC Repair:

AC compressor replacement, evaporator service, heater core replacement, blend door actuator repair.

Special Tools:

Identification and usage of specialized Subaru tools required for specific repairs.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds.

Diagnostics:

Detailed diagnostic procedures, including OBD-II code interpretation and component testing.

Specifications:

Extensive technical specifications for all components and systems.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text for quick information retrieval.

Print Quality

Image Quality:

High-resolution diagrams and illustrations.

Text Clarity:

Clear, easy-to-read text formatting.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

EJ253

Engine Type 1:

2.5L Naturally Aspirated Boxer-4

Displacement 1:

2457 cc

Bore X Stroke 1:

99.5 mm x 79.0 mm

Compression Ratio 1:

9.7:1

Horsepower 1:

165 hp @ 5600 rpm

Torque 1:

166 lb-ft @ 4000 rpm

Secondary Engine

Engine Code 2:

EJ22E

Engine Type 2:

2.2L Naturally Aspirated Boxer-4

Displacement 2:

2212 cc

Horsepower 2:

137 hp @ 5600 rpm

Torque 2:

145 lb-ft @ 4400 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Engine Management

ECU Type:

Subaru Select Monitor (SSM) compatible

Timing

Timing Belt Replacement Interval:

Every 60,000 to 100,000 miles (check manual for specific interval based on conditions)

🔧 Transmission

Standard

Type 1:

5-speed Manual Transmission

Optional

Type 2:

4-speed Automatic Transmission (with Electronically Controlled Active Transmission)

Features

AWD System:

Symmetrical All-Wheel Drive system integrated with both transmission types.

Fluid Specifications Automatic

Fluid Type:

Subaru ATF HP or equivalent

Fluid Capacity Automatic

Capacity:

Approximately 6.8 US quarts (6.4 liters)

Fluid Specifications Manual

Fluid Type:

Subaru Gear Oil API GL-5 75W-90

Fluid Capacity Manual

Capacity:

Approximately 2.1 US quarts (2.0 liters)

📐 Dimensions

Exterior Sedan

Length:

187.8 inches (4770 mm)

Width:

68.7 inches (1745 mm)

Height:

55.3 inches (1405 mm)

Wheelbase:

104.3 inches (2650 mm)

Exterior Wagon

Length:

187.8 inches (4770 mm)

Width:

68.7 inches (1745 mm)

Height:

56.1 inches (1425 mm)

Wheelbase:

104.3 inches (2650 mm)

Weights

Curb Weight Min:

3140 lbs (1424 kg) (2.2L Manual Sedan)

Curb Weight Max:

3435 lbs (1558 kg) (2.5L Automatic GT Wagon)

Tires Wheels

Wheel Size Standard:

15-inch steel wheels

Wheel Size Optional:

16-inch alloy wheels (GT trims)

Bolt Pattern:

5x100 mm

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

Good (4-door sedan)

NHTSA Passenger Front Impact:

Good (4-door sedan)

IIHS Front Offset Impact:

Acceptable

Active Features

Standard Anti-lock Braking System (ABS)

Symmetrical All-Wheel Drive for enhanced traction and stability.

Passive Features

Airbags Front:

Driver and front passenger airbags

Seatbelts:

Three-point seatbelts with pretensioners and load limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional cassette player. Speaker configurations vary by trim.

Climate Control:

Manual climate control or optional automatic climate control system.

Driver Assistance

Cruise Control:

Standard on most trims, electronically controlled.

Traction Control:

Available on some higher trims, often integrated with AWD system.

Connectivity

OBD Ii:

On-Board Diagnostics II (OBD-II) compliant for emissions and system monitoring.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (severe duty); 7,500 miles or 6 months (normal duty) - consult manual for specifics.

Tire Rotation Interval:

Every 7,500 miles or 6 months

Engine Air Filter Replacement:

Every 15,000 miles or 12 months

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months (if equipped)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API SG, SH, SJ, or higher

Engine Oil Capacity:

4.7 US quarts (4.4 liters) with filter (2.5L); 4.0 US quarts (3.8 liters) with filter (2.2L)

Coolant Type:

Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3

Power Steering Fluid Type:

Subaru PSF or Dexron II/III ATF

Known Issues

Head Gaskets:

Premature head gasket failure, especially on early EJ25 engines, is a known concern. The manual details procedures for inspection and replacement.

Automatic Transmission:

Some reports of transmission solenoid failures or torque converter issues. Manual covers diagnostic procedures.

Suspension Wear:

Wear on bushings and ball joints can occur over time, especially with higher mileage. Manual provides replacement guides.

Evaporative Emissions System:

Canister purge valve or hoses can fail, leading to EVAP codes. Manual details diagnostic steps.

📚 Vehicle History

Brand Heritage

Manufacturer:

Subaru Corporation (formerly Fuji Heavy Industries)

Founding Year:

Model Evolution

Generation:

Second Generation (1994-1999 - BD/BG/BK chassis) was replaced by the third generation in 2000. This manual covers the transitional year into the third generation (BE/BH chassis).

Design Changes:

Introduction of a more aerodynamic and rounded design compared to the previous generation.

Production

Manufacturing Location:

Gunma Prefecture, Japan

Production Years:

1994-1999 (BD/BG/BK); 2000-2004 (BE/BH)

🏆 Awards & Recognition

Recognitions

AWD System Recognition:

Subaru's Symmetrical All-Wheel Drive system is consistently praised for its effectiveness in various weather conditions.

Safety Awards:

Models from this era often received good safety ratings from IIHS and NHTSA for their class.