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SUBARU LEGACY OUTBACK Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Subaru Model: Outback Model Line: Legacy Outback Codes Platform: Subaru Global Platform (SGP) 👋 Introduction Market Position Vehicle Segment: Mid-size Crossover SUV / Station Wagon...
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Sku: 280272
SUBARU LEGACY OUTBACK Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Outback
Model Line:
Legacy Outback
Codes
Platform:
Subaru Global Platform (SGP)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Crossover SUV / Station Wagon
Target Demographic:
Families, outdoor enthusiasts, individuals seeking all-weather capability and practicality
Competitive Analysis
Key Competitors:
Toyota RAV4, Honda CR-V, Ford Escape, Nissan Rogue, Mazda CX-5
Key Features
Differentiators:
Standard Symmetrical All-Wheel Drive, Boxer engine, raised ground clearance, wagon-like practicality
Value Proposition:
Exceptional all-weather capability, safety, longevity, and resale value
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and diagnostic information
Page Count
Estimated Page Count:
> 2500 pages (typical for complete factory service manuals)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF/eBook)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, timing belt/chain, cylinder heads, pistons, crankshaft, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, emissions control (EVAP, EGR), sensors, actuators, ECM diagnostics, powertrain control module (PCM) strategies
Transmission Automatic:
CVT (Lineartronic) operation, diagnosis, disassembly, assembly, fluid service, valve body, torque converter, electronic controls
Transmission Manual:
Manual transmission operation, diagnosis, disassembly, assembly, fluid service, clutch system, flywheel
Drivetrain:
All-Wheel Drive (AWD) system, viscous coupling, center differential, rear differential, axle shafts, CV joints, propeller shaft
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake assist, rotor and pad replacement, caliper overhaul, parking brake (mechanical/electronic)
Suspension:
Front and rear suspension components (struts, shocks, control arms, bushings, sway bars), wheel alignment specifications
Steering:
Power steering system (hydraulic/electric), steering gear, column, tie rods, alignment
Electrical System:
Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams, body control module (BCM)
Body And Chassis:
Body panels, doors, windows, interior trim, seats, glass, structural components, rust prevention
HVAC:
Heating, ventilation, and air conditioning system, refrigerant handling, compressor, evaporator, condenser, blower motor
Infotainment And Electronics:
Audio system, navigation, connectivity features, instrument cluster, driver assistance systems (ADAS) modules
Safety Systems:
Airbag system (SRS), seat belts, ADAS (e.g., EyeSight) sensor calibration and diagnosis
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections
Diagnostic Procedures:
Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, symptom-based diagnostics
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds
Calibration Procedures:
Wheel alignment, ADAS sensor calibration, steering angle sensor calibration
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Level:
Factory level; suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR processed)
Print Quality
Resolution:
High resolution, suitable for printing individual pages
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
FB25 (2.5L DOHC BOXER 4-cylinder)
Displacement 1:
2498 cc
Bore X Stroke 1:
94.0 mm x 90.0 mm
Compression Ratio 1:
12.0:1
Horsepower 1:
182 hp @ 5800 rpm (approx.)
Torque 1:
176 lb-ft @ 4400 rpm (approx.)
Fuel Delivery 1:
Multi-point fuel injection (MPI) and Direct Injection (DI)
Engine Management System 1:
ECU (Engine Control Unit) with CAN bus communication
Optional Engine
Engine Code 2:
CB18 (1.8L DOHC Turbocharged BOXER 4-cylinder - Not always available on base Outback models, more common in Forester/Levorg in some markets, but conceptually relevant for performance variants or future models)
Displacement 2:
1796 cc
Horsepower 2:
175 hp @ 5200-5600 rpm (approx.)
Torque 2:
221 lb-ft @ 1600-3200 rpm (approx.)
Fuel System
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Fuel Tank Capacity:
18.5 US gallons (approx.)
🔧 Transmission
Standard
Transmission Type:
Subaru Lineartronic CVT (Continuously Variable Transmission)
AWD System:
Symmetrical All-Wheel Drive with Active Torque Split
Cvt Features:
8-speed manual mode with paddle shifters (on select trims), adaptive control
Optional
Manual Transmission Option:
Typically not offered on Outback models in recent generations, primarily CVT
Features
Transmission Fluid Type:
Subaru CVT Fluid (e.g., K0421Y0000 or equivalent specific to generation)
📐 Dimensions
Exterior
Length:
Approx. 191.3 inches (4859 mm)
Width:
Approx. 74.6 inches (1895 mm)
Height:
Approx. 66.1 inches (1679 mm)
Wheelbase:
Approx. 108.1 inches (2746 mm)
Ground Clearance:
Approx. 8.7 inches (220 mm)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 32.6 cubic feet (923 liters)
Cargo Volume With Rear Seats Folded:
Approx. 75.7 cubic feet (2144 liters)
Weights
Curb Weight:
Approx. 3,500 - 3,700 lbs (1588 - 1678 kg) depending on trim and options
Towing Capacity:
2,700 lbs (1,225 kg) typically
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for most recent model years)
IIHS Top Safety Pick:
Frequent recipient of IIHS Top Safety Pick awards
Active Features
Adas Suite:
Subaru EyeSight Driver Assist Technology (Standard on many trims): Adaptive Cruise Control, Pre-Collision Braking, Pre-Collision Throttle Management, Lane Keep Assist, Lane Centering
Other Active Safety:
Blind-Spot Detection, Rear Cross-Traffic Alert, Steering Responsive Headlights, High Beam Assist
Passive Features
Airbag System:
Advanced front airbags, front side-impact airbags, curtain airbags, knee airbags
Seat Belt System:
Three-point seatbelts with pretensioners and force limiters, rear seat reminder
💡 Technology Features
Infotainment
Infotainment System:
Subaru STARLINK Multimedia system with touchscreen (e.g., 8-inch or 11.6-inch display depending on trim/year)
Smartphone Integration:
Apple CarPlay, Android Auto compatibility
Navigation System:
Optional integrated navigation system
Driver Assistance
Adas Features:
As listed in Safety section (EyeSight, Blind-Spot Detection, etc.)
Connectivity
Bluetooth Connectivity:
Standard for hands-free calling and audio streaming
Usb Ports:
Multiple USB ports for charging and data
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 miles or 6 months (severe conditions may require more frequent changes)
Engine Air Filter Replacement:
Every 30,000 miles (or as needed based on inspection)
Cabin Air Filter Replacement:
Every 12,000 - 15,000 miles or 12 months
Brake Fluid Flush:
Every 30,000 miles or 3 years
Cvtfresh Fluid Change:
Refer to manual; typically around 30,000-60,000 miles, especially in severe use.
Spark Plug Replacement:
Iridium type: 100,000 miles
Coolant Replacement:
First at 137,500 miles or 11 years, then every 75,000 miles or 5 years thereafter (Subaru Super Coolant)
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Full Synthetic (API SN or higher, ILSAC GF-5 or higher)
Engine Oil Capacity:
Approx. 5.1 US quarts (4.8 liters) with filter for 2.5L engine
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Check manual; often requires specific Subaru fluid or ATF Dexron III compatible fluid (for older hydraulic systems). Electric power steering systems do not use fluid.
Known Issues
Common Wear Items:
Brake pads/rotors, suspension bushings, tires, wheel bearings
Cvtfailures Or Issues:
While generally reliable, some earlier CVT generations experienced issues; proper fluid maintenance is critical. Some models may exhibit hesitation or 'drone'.
Head Gasket Issues:
Historically a concern on earlier EJ-series engines, less prevalent on modern FB and FA engines, but still a point of interest for very high mileage vehicles.
Adas Sensor Alignment:
Requires recalibration after windshield replacement or suspension work to ensure EyeSight functionality.
📚 Vehicle History
Brand Heritage
Manufacturer:
Subaru Corporation (formerly Fuji Heavy Industries)
Brand Specialty:
Horizontally-opposed 'Boxer' engines, Symmetrical All-Wheel Drive
Model Evolution
Original Generation:
First generation introduced in 1995 as a derivative of the Subaru Legacy
Current Generation Start:
Fifth Generation (2010-2014), Sixth Generation (2015-2019), Seventh Generation (2020-Present)
Subaru Outback Identity:
Evolved from a 'Legacy-based crossover' to a distinct model line, emphasizing SUV-like capabilities with wagon practicality.
Production
Manufacturing Location:
Lafayette, Indiana, USA (Subaru of Indiana Automotive, Inc.)
🏆 Awards & Recognition
Recognitions
Segment Awards:
Frequently recognized for safety, reliability, and value by automotive publications and organizations.
Ratings
Consumer Reports Reliability:
Often scores above average for predicted reliability.
Certifications
Epa Fuel Economy:
Highly competitive for its class, especially with the standard AWD.
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