🏷️ Basic Information

Make:

Suzuki

Model:

Burgman 650 (AN650)

Model Designation:

AN650 A (Executive)

Product Type:

Service Repair Manual

First Generation Years:

2003

Current Generation Years:

2009

Chassis Code:

AN650

Model Year Codes:

K3, K4, K5, K6, K7, K8, K9

👋 Introduction

Target Audience:

Do-It-Yourself (DIY) mechanics, independent repair shops, and Suzuki Burgman 650 owners seeking comprehensive repair information.

Value Proposition:

Offers the most complete service and repair information for the specified model years, presented in a user-friendly digital format, saving on postage and packaging costs.

Manual Highlights:

Instant download, high-quality diagrams, comprehensive coverage from front to rear, all model years 2003-2009, includes Executive models.

📋 Manual Details

Models Covered:

AN650K3, AN650K4, AN650K5, AN650K6, AN650K7, AN650AK7 (Executive), AN650K8, AN650AK8 (Executive), AN650K9, AN650AK9 (Executive)

Estimated Page Count:

Extensive (specific count not provided, but described as most complete ever compiled)

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF (Instant Download)

📖 Manual Coverage

Major Systems:

General Information, Periodic Maintenance, Engine, Drive Train, CVT, Fuel System/Throttle Body, Cooling System, Lubrication System, Chassis, Electrical System, Emission Control Information

Key Procedures:

Servicing, Repair, Troubleshooting, Diagnostics, Component Overhaul, Electrical Wiring Diagrams, Tune-ups, Fluid Changes, Filter Replacements, Brake System Service, Suspension Service

Depth Of Coverage:

Comprehensive: From basic maintenance to detailed component repair and overhaul. High quality diagrams are emphasized.

📊 Manual Specifications

File Type:

PDF

Print Capability:

Printable pages included

Binding:

Not Applicable (Digital Download)

Paper Quality:

Not Applicable (Digital Download)

Operating Systems:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Engine Type:

4-stroke, DOHC, 4-valve, 2-cylinder inline

Displacement:

638 cc (39.0 cu in)

Bore X Stroke:

75.5 mm x 71.3 mm (2.97 in x 2.81 in)

Horsepower Estimated:

Approx. 50 HP @ 7000 RPM (subject to regional variations and specific model year)

Torque Estimated:

Approx. 44 lb-ft @ 5000 RPM (subject to regional variations and specific model year)

Fuel Delivery:

Fuel Injection (Suzuki's Suzuki Fuel Injection - SFI)

Throttle Body Type:

Dual throttle bodies

Cooling Method:

Liquid-cooled

Lubrication Method:

Wet sump

Emission Systems:

Catalytic converter, O2 sensors, PAIR system (Pulsed Secondary Air Injection)

🔧 Transmission

Transmission Type:

Automatic (Suzuki's Electronic Continuously Variable Transmission - SCVT)

Transmission Modes:

Full Automatic (Drive Mode), Manual Mode (5-speed simulation via handlebar buttons for Executive models)

Cvtspecific Features:

Overdrive feature for improved fuel economy at cruising speeds, Power Mode for increased acceleration.

Cvtfuel Capacity:

Refer to manual for specific fluid type and capacity (typically specific CVT fluid, not ATF)

📐 Dimensions

Overall Length:

Approx. 2,260 mm (89.0 in)

Overall Width:

Approx. 810 mm (31.9 in)

Overall Height:

Approx. 1,435 mm (56.5 in)

Wheelbase:

Approx. 1,575 mm (62.0 in)

Curb Weight:

Approx. 260 kg (573 lbs)

Fuel Tank Capacity:

15 Liters (3.9 US gal)

🛡️ Safety Features

Safety Features Standard:

Reflective elements, comprehensive lighting system, responsive braking.

Braking System Front:

Dual hydraulic disc brakes, often with ABS on Executive models

Braking System Rear:

Hydraulic disc brake, often with ABS on Executive models

Lighting:

Halogen headlights, LED taillight and brake light

💡 Technology Features

Executive Features:

Heated grips, heated seat (rider and passenger on some models), power-adjustable windscreen (Executive model specific).

ABS Availability:

Available on Executive models and as an option on standard models in some markets.

Instrumentation:

Digital and analog displays including speedometer, tachometer, fuel gauge, clock, odometer, trip meters, and various indicator lights.

🔧 Maintenance

Oil Change Interval:

Refer to manual for specific intervals (typically every 6,000 km or 3,700 miles for engine oil, consult manual for exact schedule)

Spark Plug Replacement:

Refer to manual for specific intervals

Air Filter Cleaning Replacement:

Refer to manual for specific intervals

Engine Oil Type:

SAE 10W-40 API SG or higher (Specific Suzuki recommendation likely)

Engine Oil Capacity:

Refer to manual (e.g., 2.4 L / 2.5 US qt with filter change)

Coolant Type:

Ethylene glycol-based antifreeze with demineralized water (Suzuki Genuine Coolant recommended)

Brake Fluid Type:

DOT 3 or DOT 4 (Refer to manual for exact specification)

Common Wear Items:

Brake pads, tires, drive belt (SCVT), spark plugs, air filter.

Potential Reliability Concerns:

Some owners have reported issues with the SCVT system requiring specialized diagnostics and repair. Early models sometimes had minor electrical gremlins, though generally reliable.

📚 Vehicle History

Manufacturer History:

Suzuki Motor Corporation, a Japanese multinational corporation known for its diverse range of automotive, motorcycle, and marine products. Established in 1909.

Burgman Lineage:

The Burgman series is Suzuki's line of maxi-scooters, known for comfort, practicality, and powerful engines, offering a car-like experience in a two-wheeled format. The AN650, introduced in 2003, was a flagship model in this line.

Manufacturing Origin:

Japan (primary assembly and component sourcing)

Model Update Cycle:

The 2003-2009 period represents the first generation of the AN650, with minor updates and the introduction of the 'Executive' trim level with features like power-adjustable windscreen and heated grips.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for the 2003-2009 AN650 are not readily available in broad industry databases, the Burgman series has consistently received praise for its comfort, practicality, and performance as a maxi-scooter.