Suzuki Baleno Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Baleno 👋 Introduction Market Position Segment: Subcompact hatchback, positioned as an affordable, practical, and fuel-efficient city car. Competitive Analysis Key Competitors: Competes with...

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Type: Car

Vendor:

Sku: 283979

Tags: Baleno Car Cars Suzuki

Product variants

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Baleno

👋 Introduction

Market Position

Segment:

Subcompact hatchback, positioned as an affordable, practical, and fuel-efficient city car.

Competitive Analysis

Key Competitors:

Competes with models like the Honda Jazz/Fit, Toyota Yaris, Hyundai i20, and Ford Fiesta in its segment.

Key Features

Design Philosophy:

Focuses on maximizing interior space within a compact footprint, offering a distinctive design often featuring a 'liquid flow' exterior.

Target Audience:

Appeals to budget-conscious buyers, first-time car owners, and those seeking a reliable and economical daily driver.

📋 Manual Details

Coverage Areas

Covered Generations:

Primarily covers the second generation Baleno (2015-present), with potential overlap for specific components or systems carried over from earlier models.

Page Count

Estimated Total Pages:

1500+

Manual Type

Type:

Comprehensive Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed overhaul and repair procedures for engine assembly, including cylinder head, pistons, connecting rods, crankshaft, and timing system. Covers engine diagnostics and troubleshooting.

Engine Electrical:

Comprehensive diagnostics and repair of engine control systems (ECU), ignition system, fuel injection system, sensors, actuators, and emission controls.

Transmission Manual:

Disassembly, assembly, and repair of the manual gearbox, clutch system, and associated driveline components.

Transmission Automatic:

Detailed procedures for automatic transmission diagnosis, repair, and fluid service, if applicable to the specific model variant covered.

Chassis Suspension:

Front and rear suspension component inspection, replacement, and alignment procedures. Covers shock absorbers, springs, control arms, and bushings.

Chassis Steering:

Power steering system diagnosis and repair, including electric power steering (EPS) components, steering rack, and tie rods.

Chassis Brakes:

Disc brake system overhaul, including brake pads, rotors, calipers, and hydraulic lines. ABS system diagnostics and bleeding procedures.

Electrical System:

Full electrical system coverage, including battery, charging system, lighting, starting system, and ancillary electrical components.

Body Exterior:

Body panel removal and installation, dent repair, welding procedures, and alignment specifications for doors, hood, trunk, and fenders.

Body Interior:

Interior trim removal and installation, seat adjustments, airbag system precautions, and dashboard component servicing.

HVAC System:

Air conditioning system service, diagnosis of refrigerant leaks, blower motor replacement, and heater core procedures.

Safety Systems:

Airbag system diagnostics and safety precautions, seat belt mechanism servicing, and ABS/ESC component troubleshooting.

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules for oil changes, filter replacements, spark plugs, brake fluid, coolant, and drive belts.

Diagnostic Troubleshooting:

Systematic troubleshooting guides for common drivability issues, electrical faults, and mechanical problems, often with flowcharts.

Component Replacement:

Step-by-step instructions for removing and installing major components such as engines, transmissions, alternators, starters, and suspension parts.

Wiring Diagrams:

Complete electrical wiring diagrams for all major systems, including powertrain, chassis, body, and comfort electronics.

Torque Specifications:

Essential torque values for critical fasteners throughout the vehicle, ensuring proper tightening and preventing component damage.

Recalibration Procedures:

Information on recalibrating sensors and modules after component replacement, such as throttle body calibration or steering angle sensor initialization.

Technical Depth

Depth Level:

Comprehensive, covering everything from basic fluid changes and filter replacements to full engine and transmission overhauls and complex electrical diagnostics.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF with clear text and legible diagrams.

Print Quality

Diagram Clarity:

Detailed and clear technical illustrations and wiring diagrams suitable for printing and on-screen viewing.

Binding Type

Binding:

Not applicable (Digital PDF format)

Paper Type

Paper Quality:

Not applicable (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

K12C (or similar variants depending on market)

Engine Type:

Inline 4-cylinder, naturally aspirated petrol engine

Displacement:

1.2 Liters (1242 cc)

Bore X Stroke:

73.0 mm x 73.2 mm (typical)

Compression Ratio:

12.0:1 (typical for K12C)

Performance

Horsepower:

Approx. 89-90 PS (65-66 kW) @ 6000 rpm

Torque:

Approx. 115-120 Nm (85-89 lb-ft) @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI or direct injection in some variants)

Fuel Type:

Unleaded Petrol (Octane rating specified by market, typically 91 or 95 RON)

Emission Standard:

Meets Euro 6 or equivalent emission standards depending on the market.

Engine Management

Engine Control Unit:

ECU controlled ignition timing, fuel injection, and emissions management.

Other Engine Variants

Diesel Engine Option:

Certain markets may offer a 1.3L DDiS diesel engine, typically with 75 PS. Manuals will detail specific engine variants.

Hybrid Option:

Available in certain markets as a mild-hybrid (SHVS - Smart Hybrid Vehicle by Suzuki), featuring an integrated starter generator (ISG) for enhanced fuel efficiency.

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

Continuously Variable Transmission (CVT) or 4-speed Automatic Transmission (depending on market and model year)

Features

Clutch Type:

Hydraulically operated diaphragm clutch

Manual Gear Ratios:

Specific gear ratios are detailed in the manual for optimal performance and fuel economy calculations.

Transmission Fluid:

Manual: GL-4 SAE 75W-90 or equivalent. CVT: Suzuki CVT Fluid Green 1 or equivalent. Automatic: ATF Dexron III or equivalent. Specific part numbers provided in manual.

📐 Dimensions

Exterior

Length:

3995 mm

Width:

1745 mm

Height:

1510 mm (standard), 1505 mm (with specific aerodynamic kits)

Wheelbase:

2520 mm

Ground Clearance:

Approx. 135-140 mm

Interior

Passenger Capacity:

5 occupants

Cargo

Boot Capacity:

310 Liters (expandable with rear seats folded)

Weights

Curb Weight:

Approx. 910 - 1010 kg, depending on powertrain and specification.

Gross Vehicle Weight:

Refer to VIN plate for specific GVWR

Wheel Tire

Wheel Bolt Pattern:

4x100

Tire Sizes:

Typically 175/65 R15 or 185/55 R16

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Generally achieved 4-star or 5-star safety ratings in Euro NCAP and similar tests, depending on equipment levels.

Active Features

Anti-lock Braking System with EBD (Electronic Brakeforce Distribution) and Brake Assist

Electronic Stability Program (ESP) often standard or optional

Hill Hold Control:

Available on some models with automatic transmissions or SHVS variants

Passive Features

Airbags:

Driver and front passenger airbags, side airbags, and curtain airbags (market dependent)

Seatbelts:

Three-point seatbelts with pretensioners and force limiters for front seats, three-point belts for rear seats.

Iso Fix:

ISOFIX child seat anchorages on rear outer seats

💡 Technology Features

Infotainment

System Features:

Touchscreen infotainment system with Apple CarPlay, Android Auto, Bluetooth connectivity, USB input, and GPS navigation on higher trims.

Driver Assistance

Features Available:

Keyless entry with push-button start, automatic climate control, cruise control, auto-dimming rearview mirror, and rain-sensing wipers on select models.

Connectivity

Smartphone Integration:

Seamless integration with popular smartphone operating systems for media, calls, and navigation via Apple CarPlay and Android Auto.

Lighting

Headlight Options:

Halogen projector headlights, with LED projector headlights and DRLs available on top trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km or 12 months, whichever comes first. Specific intervals may vary by market and oil used.

Air Filter Replacement:

Every 20,000 km or 24 months, or as needed based on operating conditions.

Spark Plug Replacement:

Refer to manual; Iridium spark plugs typically have longer service life, e.g., 100,000 km.

Coolant Replacement:

Initial replacement at 10 years or 200,000 km (if using long-life coolant), then every 5 years or 100,000 km thereafter.

Brake Fluid Replacement:

Every 2-3 years or 40,000-60,000 km, as brake fluid absorbs moisture over time.

Fluid Specifications

Engine Oil Grade:

0W-20 or 5W-30 API SN/SP or ILSAC GF-5/GF-6 certified (confirm with manual for exact specifications and market variations).

Engine Oil Capacity:

Approx. 3.4 - 3.7 liters (with filter change, depending on engine variant).

Coolant Type:

Ethylene Glycol based, P-HOAT or OAT type, pre-mixed 50/50 with distilled water (Suzuki Long Life Coolant).

Known Issues

Common Concerns:

Occasional reports of minor interior rattles, some brake wear in heavy city driving, and potential issues with early infotainment system software if equipped.

Durability Reputation:

Generally considered a reliable vehicle with good mechanical durability, especially the powertrain, when properly maintained.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese manufacturer with a long history in small car and motorcycle production.

Model Evolution

First Generation Launch:

The Baleno nameplate was first introduced in 1995, spanning sedans, hatchbacks, and wagons. The second generation (2015) represents a significant redesign and re-positioning of the name.

Second Generation Platform:

Built on Suzuki's HEARTECT platform, a lightweight and rigid unibody construction designed for improved safety, handling, and fuel efficiency.

Production

Manufacturing Locations:

Primarily produced in India by Maruti Suzuki and in other Suzuki global manufacturing facilities.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

The Baleno has received positive reviews for its value proposition, fuel efficiency, and practicality in the subcompact segment from various automotive publications.