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Suzuki Burgman AN400 Service Repair Manual 1998-2001 German lang.

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🏷️ Basic Information Identification Make: Suzuki Model: Burgman AN400 Model Code: AN400 Platform Code: AN400 Generation Code: First Generation (1998-2002) Product Type: Service Repair Manual Product Focus: Comprehensive repair and...
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Type: Motorcycle
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Sku: 276164
Suzuki Burgman AN400 Service Repair Manual 1998-2001 German lang.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Burgman AN400
Model Code:
AN400
Platform Code:
AN400
Generation Code:
First Generation (1998-2002)
Product Type:
Service Repair Manual
Product Focus:
Comprehensive repair and maintenance guidance
👋 Introduction
Market Position
Segment:
Maxi-scooter segment
Target Audience:
Urban commuters, touring riders seeking comfort and practicality
Competitive Analysis
Key Competitors:
Yamaha Majesty, Honda Silver Wing, Kymco Downtown (though some launched later)
Key Features
Distinctive Features:
Spacious under-seat storage, comfortable riding posture, robust engine for its class
Design Philosophy:
Car-like comfort and convenience in a two-wheeled package
📋 Manual Details
Coverage Areas
Covered Years:
1998, 1999, 2000, 2001
Geographic Coverage:
Primarily for models sold in German-speaking markets
Model Variants Covered:
Standard AN400 models
Page Count
Estimated Page Count:
300-400 (typical for this type of manual)
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
German
Format
Format:
Digital (likely PDF, though not explicitly stated)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, diagnosis, cooling system, lubrication system
Fuel System:
Fuel injection system, fuel pump, injectors, fuel tank, fuel lines
Ignition System:
Ignition coils, spark plugs, ECU control
Transmission System:
CVT (Continuously Variable Transmission) disassembly, assembly, belt replacement, variator maintenance
Drivetrain:
Final drive, gears, bearings
Suspension:
Front forks, rear shock absorber, linkage, adjustments
Braking System:
Front and rear brake systems, hydraulic lines, calipers, master cylinders, fluid replacement
Electrical System:
Wiring diagrams, battery, charging system, starter, lighting, fuses, relays, sensors
Bodywork And Chassis:
Frame inspection, body panel removal/installation, fairings, seat, storage compartments
Cooling System:
Radiator, coolant, fan operation
Exhaust System:
Muffler, catalytic converter, exhaust manifold
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, air filter cleaning/replacement, spark plug replacement, brake fluid flush, coolant checks/changes
Troubleshooting:
Diagnostic charts, symptom analysis, common problem identification
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Overhaul Procedures:
Detailed instructions for complete engine and transmission rebuilds
Adjustment Procedures:
Carburetor/fuel injection tuning, throttle cable adjustment, brake lever adjustment
Electrical Diagnostics:
Component testing, circuit tracing, fault finding
Technical Depth
Depth Of Information:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds
Diagnostic Tools:
Information on necessary special tools and diagnostic equipment
Torque Specifications:
Detailed torque values for all critical fasteners
Tolerances And Clearances:
Specifications for critical component clearances and wear limits
📊 Manual Specifications
File Format
Digital Format:
Likely PDF (Portable Document Format)
Print Quality
Print Readability:
Optimized for clear reproduction if printed
Binding Type
Binding For Digital:
N/A (Digital format)
Paper Type
Paper For Print:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve, Liquid-cooled
Engine Displacement:
385 cc
Bore X Stroke:
83.0 mm x 71.5 mm
Compression Ratio:
10.5:1
Fuel Delivery:
Fuel Injection (Suzuki Fuel Injection - SFI)
Performance
Horsepower:
Approx. 27 HP @ 6500 RPM (spec may vary slightly by market/tuning)
Torque:
Approx. 34 Nm @ 5000 RPM (spec may vary slightly by market/tuning)
Fuel System
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/95 RON
Fuel Tank Capacity:
14 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Variator Type:
Roller-type variator with automatic clutch
📐 Dimensions
Exterior
Overall Length:
Approx. 2235 mm
Overall Width:
Approx. 750 mm
Overall Height:
Approx. 1385 mm
Wheelbase:
Approx. 1555 mm
Weights
Dry Weight:
Approx. 170 kg
Wet Weight:
Approx. 186 kg (with all fluids)
Cargo
Underseat Storage:
Significant capacity, often fitting two helmets
🛡️ Safety Features
Ratings
Crash Test Data:
Motorcycle crash test data not typically published in the same way as cars; focus on mechanical integrity
Active Features
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Hydraulic disc brake
Lighting:
Halogen headlights, LED taillight
Passive Features
Frame Construction:
Steel tube frame for stability
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, digital tachometer, fuel gauge, clock, odometer, trip meter
Driver Assistance
Parking Brake:
Handlebar-mounted parking brake lever
Connectivity
Charging Port:
12V DC accessory outlet for charging devices
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km or 6 months, whichever comes first
Oil Filter Replacement:
Every 8,000 km or 12 months (often changed with oil)
Air Filter Cleaning:
Every 4,000 km, replacement as needed
Spark Plug Replacement:
Every 12,000 km or 24 months
Cvt Belt Inspection:
Every 8,000 km
Brake Fluid Flush:
Every 24,000 km or 24 months
Coolant Change:
Every 24,000 km or 24 months
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher (Suzuki recommends their own branded oil)
Engine Oil Capacity:
Approx. 1.8 Liters (without filter change), 2.0 Liters (with filter change)
Brake Fluid Type:
DOT 4
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant
Known Issues
Common Wear Items:
CVT belt wear, variator rollers, front fork seals, brake pads
Potential Electrical Faults:
Occasional issues with stator or rectifier in higher mileage units
Fuel System Maintenance:
Regular fuel injector cleaning recommended for optimal performance
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a global leader in motorcycle manufacturing
Model Evolution
Introduction Year:
1998
First Generation Period:
1998-2002
Design Influences:
Draws from earlier Burgman models and automotive comfort features
Production
Manufacturing Location:
Japan (typically)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this model year are not widely documented, the Burgman line is recognized for its comfort and practicality in the maxi-scooter market.
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