Suzuki DR650 1996-2002 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Suzuki Model: DR650 Year Start: 1996 Year End: 2002 Generation: 1st Generation (1990-2006, with updates) 📋 Manual Details Publication Manual Type: Workshop Service Manual (WSM)...

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Type: Motorcycle

Vendor:

Sku: 604100

Tags: 1996 1997 1998 1999 2000 2001 2002 DR Series DR650 Motorcycle Motorcycles Suzuki

Product variants

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

DR650

Year Start:

Year End:

Generation:

1st Generation (1990-2006, with updates)

📋 Manual Details

Publication

Manual Type:

Workshop Service Manual (WSM)

Language:

English

Page Count:

Approximately 300-400 pages (typical for this era and type of manual)

Format:

Digital (PDF) or Print

⚙️ Engine Specifications

Engine

Engine Type:

4-stroke, air-cooled, SOHC, 4-valve

Displacement:

644 cc

Bore X Stroke:

100 mm x 82 mm

Compression Ratio:

9.5:1

Fueling:

Carburetor (Mikuni BST40)

Ignition:

🔧 Transmission

Drivetrain

Transmission Type:

Constant mesh 5-speed

Clutch:

Wet multi-plate

Final Drive:

Chain

📐 Dimensions

Chassis

Length:

2,255 mm (88.8 in)

Width:

895 mm (35.2 in)

Height:

1,215 mm (47.8 in)

Wheelbase:

1,470 mm (57.9 in)

Ground Clearance:

265 mm (10.4 in)

Seat Height:

885 mm (34.8 in)

Dry Weight:

Approx. 147 kg (324 lbs)

Fuel Capacity:

15 L (3.9 US gal)

🔧 Maintenance

Lubrication

Engine Oil Type:

API SE/SF or SG (SAE 10W-40 recommended)

Oil Capacity With Filter Change:

2.6 L (2.7 US qt)

Oil Capacity Without Filter Change:

2.4 L (2.5 US qt)

Scheduled

First Service Interval Km:

1,000 km

Subsequent Service Interval Km:

6,000 km or 6 months

Tire Pressure

Front Tire Pressure Psi:

20-24 psi (solo riding)

Rear Tire Pressure Psi:

24-28 psi (solo riding)