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Suzuki Eiger 400 Service Manual Repair 2002-2007 LT-A400 Auto Trans.

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🏷️ Basic Information Identification Make: Suzuki Model: Eiger 400 Model Code: LT-A400 Product Type: Service Manual / Repair Manual Generation Applicable Years: 2002, 2003, 2004, 2005, 2006, 2007 Codes Chassis...
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Type: Atv
Vendor:
Sku: 29696
Suzuki Eiger 400 Service Manual Repair 2002-2007 LT-A400 Auto Trans.Suzuki Eiger 400 Service Manual Repair 2002-2007 LT-A400 Auto Trans.Suzuki Eiger 400 Service Manual Repair 2002-2007 LT-A400 Auto Trans.Suzuki Eiger 400 Service Manual Repair 2002-2007 LT-A400 Auto Trans.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Eiger 400
Model Code:
LT-A400
Product Type:
Service Manual / Repair Manual
Generation
Applicable Years:
2002, 2003, 2004, 2005, 2006, 2007
Codes
Chassis Codes:
LT-A400F (4x4), LT-A400 (2WD)
Engine Codes:
F400
👋 Introduction
Market Position
Segment:
Mid-size utility ATV
Target Audience:
Recreational riders, utility users, farmers, hunters.
Competitive Analysis
Key Competitors:
Yamaha Grizzly 350/400, Honda Rancher 350/400, Polaris Sportsman 400.
Key Features
Engine Type:
Liquid-cooled, SOHC, 4-stroke single-cylinder.
Transmission Type:
Automatic (CVT) with high/low range and reverse.
Drive System:
Shaft drive, selectable 2WD/4WD.
Suspension Type:
Independent front suspension (IFS) and solid rear axle with swingarm (specifics vary slightly by year/trim but generally IFS front).
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory repair and service information for the Suzuki Eiger 400 (LT-A400) ATVs.
Model Variants Covered:
2WD (LT-A400) and 4x4 (LT-A400F) models.
Transmission Coverage:
Automatic Transmission (CVT)
Page Count
Total Pages:
424
Manual Type
Type:
Factory Repair Manual
Language
Language:
English
Format
Format:
PDF Download
File Features:
Searchable text, clickable chapters, no printing restrictions, no saving/burning restrictions.
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, lubrication, cooling system, cylinder head, piston, crankshaft, valve train (camshaft, valves), ignition system, starting system.
Fuel System:
Fuel injection (EFI) system, fuel pump, injectors, throttle body, fuel tank, fuel lines, fuel filter, carburation (if applicable for certain years/markets, though primarily EFI).
Transmission:
Automatic transmission (CVT) operation, maintenance, disassembly, assembly, clutch, drive system, driven system, gearshift mechanism, reverse gear.
Drivetrain:
Front drive shaft, rear drive shaft, differentials (front and rear), CV joints, wheel hubs, propeller shafts, U-joints.
Suspension:
Front suspension (A-arms, struts, shocks), rear suspension (swingarm, shocks), steering system, linkages.
Brakes:
Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs, parking brake, brake fluid specifications.
Electrical:
Battery, charging system (stator, rectifier/regulator), starting system (starter motor, starter solenoid), lighting system (headlights, taillights, brake lights), ignition system, switches, wiring diagrams, sensors, ECU.
Body And Frame:
Frame construction, body panels, fenders, seat, handlebars, racks, bumpers, plastic components.
Cooling System:
Radiator, cooling fan, coolant type and capacity, hoses, thermostat.
Procedures Included
Maintenance:
Regular inspection and maintenance schedule, fluid changes (engine oil, coolant, brake fluid, transmission fluid), filter replacement, lubrication points.
Troubleshooting:
Diagnostic procedures for common problems, symptom analysis, electrical system troubleshooting, engine performance issues, transmission faults.
Repair:
Complete tear down and rebuild procedures for all major components and systems.
Technical Specifications:
Torque specifications for critical fasteners, engine specifications, chassis dimensions, electrical system data.
Illustrations Diagrams:
Detailed diagrams and photographs illustrating disassembly, assembly, and component identification.
Part Identification:
Identification of specific parts and their relationships within assemblies.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds. Suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Yes
Print Quality
Print Restriction:
None
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Digital Features
Navigation:
Clickable chapters for easy navigation.
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, 4-valve, single-cylinder
Displacement:
376 cc (23.0 cu. in.)
Bore X Stroke:
81.0 mm x 72.4 mm (3.19 in. x 2.85 in.)
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Horsepower:
Approximately 25-28 HP (estimated, as exact figures are not always published by Suzuki for ATVs)
Torque:
Approximately 24-27 lb-ft (estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.6 US gal. (13.7 L)
Ignition
Ignition System:
Electronic ignition (CDI)
Starting
Starting Method:
Electric starter with auxiliary recoil starter (kick start).
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT)
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Features
Drive System Engagement:
Torque-sensing automatic transmission, handlebar-mounted push-button 2WD/4WD selector.
Fluid Type:
Suzuki recommended SAE 10W-40 API SE or SF engine oil for the transmission and engine (refer to manual for specific recommendations).
📐 Dimensions
Exterior
Overall Length:
80.1 in. (2035 mm)
Overall Width:
44.5 in. (1130 mm)
Overall Height:
43.1 in. (1095 mm)
Wheelbase:
50.0 in. (1270 mm)
Ground Clearance:
7.1 in. (180 mm)
Weights
Curb Weight:
Approx. 584 lbs (265 kg) for 4x4 model
Towing Capacity:
1000 lbs (450 kg)
Rack Capacity Front:
44 lbs (20 kg)
Rack Capacity Rear:
176 lbs (80 kg)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to the same crash testing standards as passenger vehicles)
Active Features
Braking System:
Hydraulic disc brakes (front and rear) with parking brake.
Drive System:
Selectable 2WD/4WD for enhanced traction.
Passive Features
Lighting:
Dual headlights, taillight, and brake light for visibility.
Body Protection:
Durable plastic body panels, front bumper, and rear grab bar.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: Speedometer, odometer, trip meter, fuel gauge, neutral indicator, reverse indicator, 2WD/4WD indicator, engine hour meter (on some models/years).
Driver Assistance
Features:
Selectable 4WD system for improved off-road traction.
Connectivity
Features:
N/A (No electronic connectivity features like Bluetooth or GPS are standard on this model).
Engine Management
System:
Electronic Fuel Injection (EFI) system for optimized fuel delivery and performance (on later models).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning:
Inspect every 200 km (120 miles), clean or replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Inspection:
Every 1000 km (600 miles) or 6 months.
Valve Clearance Check:
Every 2000 km (1200 miles) or 12 months.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SE or SF (or higher classification).
Engine Oil Capacity:
Approx. 2.4 L (2.5 US qt.) with oil filter change.
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based antifreeze.
Coolant Capacity:
Approx. 1.4 L (1.5 US qt.)
Brake Fluid Type:
DOT 3 or DOT 4.
Gear Oil Type:
Refer to manual for specific gear oil requirements (typically SAE 80W-90 GL-5 for final drive).
Known Issues
Common Problems:
CVT belt wear/failure, starter motor issues, some electrical connector corrosion, occasional fuel pump issues.
Maintenance Tips:
Regular cleaning of air filter, proper CVT belt care, timely fluid changes are crucial for longevity.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long and respected history in ATV manufacturing, known for its durable and capable machines.
Model Evolution
Eiger Introduction:
The Eiger 400 was introduced to offer a competitive mid-size utility ATV with a focus on reliability and capability.
Key Updates:
The Eiger 400 saw updates over its production run, notably the adoption of EFI starting around 2005 for improved performance and efficiency.
Production
Production Period:
2002-2007
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific widely publicized awards are associated with this particular model, but it was generally well-regarded in its class for its reliability.
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