Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008
Platform:
GM Delta platform
Chassis Codes:
Unknown (GM Delta platform)
Segment:
Compact sedan/hatchback
Target Audience:
Owner looking for DIY repairs, independent repair shops, professional technicians
Competitors:
Chevrolet Cobalt, Pontiac G5, Saturn Ion (all GM Delta platform siblings), potentially Honda Civic, Toyota Corolla, Ford Focus
Manual Value:
Comprehensive factory-level repair data for a specific vehicle model range
Accessibility Benefit:
Instant download, lifelong access, multi-device compatibility
Coverage Scope:
Full Service & Repair
Coverage Type:
Factory Service Repair Workshop Manual
Geographic Coverage:
Global (assuming typical Suzuki/GM distribution)
Estimated Page Count:
Hundreds (as per description)
Type:
Service and Repair Manual
Accessibility:
Downloadable to computer, tablet, or smartphone
License Type:
Lifetime, no expiry
Usage Rights:
Unlimited installations on multiple devices
Version Control:
Full version, no trial or limitations
Powertrain:
Engine (maintenance, repair, diagnostics), Transmission (manual/automatic, repair, diagnostics), Drivetrain (CV joints, driveshafts)
Chassis:
Suspension (front/rear), Steering system, Brake system (hydraulic, ABS), Wheels and Tires
Electrical:
Engine control module (ECM), Body control module (BCM), Lighting system, Instrumentation, Power accessories (windows, locks, mirrors), Audio system, Wiper/Washer system, Climate control HVAC
Body And Interior:
Exterior panels, Doors, Hood, Trunk, Bumpers, Seats, Dashboard, Trim panels, Upholstery
Safety Systems:
Airbag system (SRS), Seat belt system
Maintenance:
Scheduled maintenance, Fluid changes (oil, coolant, brake fluid, transmission fluid), Filter replacements, Spark plug replacement, Belt inspection/replacement
Repair:
Component removal and installation, Engine overhaul, Transmission overhaul, Suspension component replacement, Brake caliper/rotor replacement, Electrical component repair/replacement
Diagnostics:
Troubleshooting guides, Diagnostic trouble codes (DTCs), Symptom-based diagnostics, Electrical circuit testing, Component testing
Specifications:
Torque specifications, Gapping specifications, Electrical resistance values, Fluid capacities and types
Depth:
Comprehensive; suitable for professional mechanics and advanced DIYers
Illustrations:
Detailed photos and diagrams, exploded views
Instruction Style:
Step-by-step instructions
Engine Displacement:
2.0L (1998cc)
Engine Type:
Inline-4, DOHC, 16-valve
Engine Code:
L61 (GM Ecotec)
Horsepower:
~122-135 hp (depending on year/tune)
Torque:
~130-140 lb-ft (depending on year/tune)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
10.4:1
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic ignition, distributorless
Type:
4-speed Automatic (GM 4T45-E)
Manual Gear Ratios:
Specific ratios detailed in manual
Automatic Transmission Control:
Electronic control
Manual Transmission Fluid:
Dexron III or equivalent (refer to manual for exact spec)
Automatic Transmission Fluid:
Dexron VI (or Dexron III/IV equivalent, check manual)
NHTSA Front Impact:
Good (for driver and passenger, in some tests)
NHTSA Side Impact:
Acceptable/Good (depending on test/year)
IIHS Small Overlap Front:
Not Tested (vehicle generation predates widespread adoption of this test)
ABS:
Standard on most models
Traction Control:
Available on some trims/years
Airbags:
Frontal airbags, available side-impact airbags
Engine Oil Change:
Every 5,000-7,500 miles or 6-12 months (refer to manual for specific grade/interval)
Engine Coolant Flush:
Every 30,000-50,000 miles or 2-3 years (refer to manual for type)
Spark Plug Replacement:
Every 60,000-100,000 miles (depending on plug type, refer to manual)
Engine Oil:
SAE 5W-30 (API SM or later, check manual for exact specification and capacity)
Coolant:
GM P/N 12346165 (blue) or equivalent DEX-COOL compatible antifreeze/coolant (refer to manual)
Engine Management:
EGR valve issues, O2 sensor failures, potential for carbon buildup on intake valves
Suspension:
Front strut bearing wear, rear axle bushings
Electrical:
Window regulator failures, HVAC blower motor resistor issues
Manufacturer:
Suzuki Motor Corporation
Badge Engineering:
Based on GM's global Delta platform, shared with Chevrolet Cobalt, Pontiac G5, Saturn Ion
Production Period:
2002-2008
Manufacturing Location:
Lordstown, Ohio, USA (GM Assembly Plant)
