🏷️ Basic Information

Make:

Suzuki

Model:

Grand Vitara

Year:

2007

Chassis Codes:

JB416, JB419, JB420, JB627

👋 Introduction

Segment:

Compact SUV / Crossover.

Target Audience:

Individuals seeking a capable, versatile, and relatively affordable compact SUV for both urban commuting and light off-road use.

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue), Ford Escape, Mazda CX-5 (later models).

Powertrain Options:

Available with 1.6L, 1.9L, 2.0L gasoline engines, and a 2.7L V6 engine, offering a balance of efficiency and performance for its class.

Drivetrain:

Offered in both Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations, with the AWD system often providing enhanced traction in various conditions.

Body Styles:

Primarily a 5-door wagon/SUV body style, emphasizing practicality and utility.

📋 Manual Details

Systems Covered:

Engine, Suspension, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraint Systems, Body/Cab/Accessories, Control Systems, Wiring Diagrams

Type:

Original Factory Service and Repair Manual

Language:

English

File Format:

PDF

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader, WinZip

Print Quality:

All pages are printable

📖 Manual Coverage

Engine Coverage:

Detailed diagnostic procedures, component identification, removal and installation, repair specifications, troubleshooting for all specified engine variants (JB416, JB419, JB420, JB627).

Transmission Coverage:

Coverage for both manual and automatic transmissions, including clutch system, gearshift mechanisms, maintenance, repair, and diagnostics.

Brakes Coverage:

Front and rear brake systems (disc/drum configurations), ABS, EBD, brake fluid specifications, bleeding procedures, component replacement (pads, rotors, calipers), and troubleshooting.

Suspension Coverage:

Front and rear suspension components, alignment specifications, shock absorber/strut replacement, spring replacement, bush replacement, and troubleshooting of noise and handling issues.

Driveline Axle Coverage:

Front and rear drive axles, CV joints, differentials, driveshaft maintenance, lubrication, and repair procedures.

Steering Coverage:

Power steering system, steering column, tie rod ends, rack and pinion unit, hydraulic fluid specifications, and alignment procedures.

HVAC Coverage:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system (heater core, blower motor), cabin air filter replacement, and diagnostic flowcharts.

Restraint Coverage:

Airbag system (SRS), seatbelt mechanisms, diagnostic codes for SRS, and safety precautions when working with airbag components.

Body Cab Accessories Coverage:

Body panel removal/installation, door mechanisms, glass replacement, interior trim, bumpers, and exterior accessories.

Control Systems Coverage:

ECU diagnostics, sensor identification and testing, actuator testing, and common control module troubleshooting.

Electrical Wiring Coverage:

Comprehensive wiring diagrams for all vehicle systems, including power distribution, lighting, ignition, starting, charging, audio, and instrument cluster.

Maintenance Procedures:

Scheduled maintenance, fluid changes (oil, coolant, brake, power steering, transmission, differential), filter replacements (oil, air, cabin, fuel), spark plug replacement, belt inspection and replacement.

Diagnostic Procedures:

Step-by-step diagnostic procedures for common and complex issues, including symptom identification, fault code interpretation, and component testing using multimeters and scan tools.

Repair Procedures:

Detailed instructions for component removal, disassembly, repair, reassembly, and installation, covering engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, and electrical component fixes.

Troubleshooting Flowcharts:

Logical troubleshooting guides and flowcharts for diagnosing drivability issues, electrical faults, HVAC problems, and starting/charging system failures.

Torque Specifications:

Precise torque values for all critical fasteners, including engine components, suspension parts, wheel lug nuts, and drivetrain components.

Depth:

Comprehensive from basic maintenance and fluid checks to advanced engine diagnostics, transmission overhauls, and electrical system troubleshooting. Suitable for DIY enthusiasts and professional mechanics.

📊 Manual Specifications

PDF Quality:

High-resolution digital format ensuring clarity of text and diagrams.

Print Support:

Designed for easy printing of individual pages or sections, mimicking a physical manual's usability.

Binding Format:

Digital (PDF), no physical binding.

Paper Quality:

N/A (Digital format), but printable on standard paper.

⚙️ Engine Specifications

Engine Code Jb416:

1.6L Inline-4, DOHC, 16 valves.

Engine Code Jb419:

1.9L Inline-4 Diesel (TDI - Volkswagen sourced, depending on market).

Engine Code Jb420:

2.0L Inline-4, DOHC, 16 valves.

Engine Code Jb627:

2.7L V6, DOHC, 24 valves (often a J27A engine).

Horsepower 2.0L:

Approximately 138-140 hp (Varies by market and tuning).

Torque 2.0L:

Approximately 133-136 lb-ft (Varies by market and tuning).

Horsepower 2.7L V6:

Approximately 170-185 hp (Varies by market).

Torque 2.7L V6:

Approximately 180-195 lb-ft (Varies by market).

Fuel Delivery Gasoline:

Electronic Fuel Injection (EFI).

Fuel Type Gasoline:

Unleaded gasoline.

Fuel Type Diesel:

Diesel fuel.

🔧 Transmission

Manual Transmission:

5-speed manual transmission (common on 1.6L, 2.0L, and sometimes 1.9L diesel).

Automatic Transmission:

4-speed automatic transmission (common on 2.0L and 2.7L V6).

AWD System:

Suzuki's All-Grip AWD system (or similar nomenclature) allowing for selectable 2WD/4WD or full-time AWD depending on configuration, often with a lock mode for low traction.

Manual Transmission Fluid Spec:

API GL-4, SAE 75W-90 (or specified viscosity for each engine/transmission combination - refer to manual).

Automatic Transmission Fluid Spec:

ATF DEXRON-III or equivalent (or specified fluid - refer to manual).

📐 Dimensions

Length:

Approx. 4,145 mm (163.2 in)

Width:

Approx. 1,810 mm (71.3 in)

Height:

Approx. 1,695 mm (66.7 in) without roof rails

Wheelbase:

Approx. 2,500 mm (98.4 in)

Curb Weight:

Approx. 1,400 - 1,600 kg (3,086 - 3,527 lbs) depending on engine and drivetrain.

🛡️ Safety Features

NHTSA Crash Test Results:

Specific ratings vary by market and testing year. Generally performed well for its class, but detailed results for 2007 models should be verified with NHTSA or equivalent agencies.

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), optional Electronic Stability Control (ESC) on some higher trims/markets.

Passive Safety Features:

Front airbags, side airbags (optional/standard depending on trim), side curtain airbags (optional/standard depending on trim), pretensioner seatbelts, collapsible steering column.

💡 Technology Features

Audio System:

Factory-installed AM/FM/CD audio system, often with auxiliary input. Higher trims may feature premium audio or in-dash CD changers.

Cruise Control:

Standard or optional cruise control system.

Keyless Entry:

Available keyless entry and ignition systems on select trims.

Bluetooth:

Bluetooth connectivity for hands-free calling and audio streaming was not standard on all 2007 models but may be available on higher trims or as an aftermarket option.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions and oil type used. Refer to the manual for specific recommendations.

Air Filter Replacement Interval:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.

Spark Plug Replacement Interval:

Iridium spark plugs typically last 60,000 - 100,000 miles (96,000 - 160,000 km). Check manual for specific type and interval.

Engine Oil Specification:

SAE 5W-30 API SN/SP or ILSAC GF-6A is generally recommended for gasoline engines. Always confirm with the specific vehicle's manual. (Example: Mobil 1 Synthetic 5W-30).

Engine Coolant Specification:

Ethylene glycol based coolant (e.g., Suzuki Super Long Life Coolant or a compatible Asian-type pink coolant), typically a 50/50 mix with distilled water.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Common Issues:

Potential issues can include: HVAC blower motor resistor failure, ignition coil issues (misfires), exhaust manifold cracks (on some engines), suspension component wear (bushings, ball joints), and early generation AWD system solenoid issues. The manual provides diagnostic paths for these.

📚 Vehicle History

Suzuki SUV Legacy:

Suzuki has a long history in producing capable and compact off-road vehicles and SUVs, notably the Suzuki Samurai and Vitara/Grand Vitara lineage, known for their ruggedness and go-anywhere capability.

Grand Vitara Generation 2:

The 2007 model year represents the second generation (JT) of the Grand Vitara, which debuted in 2005. This generation saw a shift towards a more monocoque-based construction with an integrated body-on-frame (unibody with ladder frame elements) for improved on-road manners and safety, while retaining some off-road capability.

Engine Updates:

The introduction of the 2.7L V6 engine provided a significant power upgrade over previous generations and base 4-cylinder models.

Manufacturing Locations:

Globally produced, with key assembly plants in Japan, Canada (for North America), and other international locations.

🏆 Awards & Recognition

Competitor Awards:

While the Grand Vitara itself may not have specific individual major awards for 2007, it competed in a segment where rivals like the Honda CR-V and Toyota RAV4 frequently received accolades for reliability, practicality, and value.