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Suzuki GSF 650 650S BAndIT 2005-2006 Service Repair Manual GSF650

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🏷️ Basic Information Identification Make: Suzuki Model: Bandit GSF650 / GSF650S Model Designation: GSF650 (Standard), GSF650S (Faired) Year: 2005-2006 Codes Chassis Codes: K5 (2005), K6 (2006) 👋 Introduction Market Position...
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Type: Motorcycle
Vendor:
Sku: 241033
Suzuki GSF 650 650S BAndIT 2005-2006 Service Repair Manual GSF650
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Bandit GSF650 / GSF650S
Model Designation:
GSF650 (Standard), GSF650S (Faired)
Year:
2005-2006
Codes
Chassis Codes:
K5 (2005), K6 (2006)
👋 Introduction
Market Position
Segment:
Middleweight Naked and Semi-Faired Sport-Touring Motorcycle
Target Audience:
Suzuki Bandit owners, independent repair shops, DIY enthusiasts
Competitive Analysis
Key Competitors Era:
Yamaha FZ6, Kawasaki Z750, Honda CBF600
Key Features Vehicle
Versatility:
Known for its balance of performance, comfort, and practicality, suitable for commuting, touring, and spirited riding
Key Features Manual
Completeness:
Offers a factory-level of detail that surpasses generic aftermarket manuals
Usability:
High-quality PDF with bookmarking ensures efficient access to information, aiding in quicker diagnoses and repairs
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF
Coverage Scope:
All systems, maintenance, and repairs
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but indicated by 'Hundreds of photos')
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, lubrication, cooling, fuel injection system, exhaust system
Transmission:
Clutch operation, gearbox disassembly/reassembly, shift mechanism, oil specifications
Chassis And Suspension:
Front fork (telescopic) servicing, rear shock absorber (mono-shock) adjustments and servicing, swingarm, bearings, steering head bearings
Brakes:
Front and rear brake systems, hydraulic components, disc and pad replacement, bleeding procedures, ABS (if applicable to specific models covered)
Electrical System:
Ignition system, charging system (alternator, rectifier/regulator, battery), starter motor, lighting, instrumentation, ECU diagnostics, wiring diagrams
Fuel System:
Fuel tank, fuel pump, injectors, throttle body, idle speed control, emissions control (if applicable)
Bodywork And Fairings:
Panel removal and installation, fairing components, seat, tank cover, accessory fitting
Cooling System:
Radiator, fan, coolant, thermostat, hoses
Exhaust System:
Muffler, catalytic converter (if equipped), pipes, gasket replacement
Procedures Included
Maintenance:
Regular service checks, oil changes, filter replacements, chain adjustment, spark plug replacement, air filter cleaning/replacement, brake fluid service, coolant service
Repair:
Complete disassembly and reassembly of all major components and systems, troubleshooting guides, component-specific repair instructions
Diagnostics:
Fault finding procedures, diagnostic codes (if applicable via EFI system), electrical troubleshooting using wiring diagrams
Troubleshooting:
Systematic approach to identifying and resolving common problems, symptom-based troubleshooting trees
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to full engine rebuilds and advanced electrical diagnostics
Visual Aids:
Hundreds of high-quality photographs and detailed illustrations supporting disassembly and reassembly procedures
Wiring Diagrams:
Complete and detailed wiring diagrams for all electrical systems, crucial for troubleshooting and component identification
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality, Fully Printable
Binding Type
Binding Type:
Not applicable for PDF, but implies suitability for printing and binding into a workshop manual
Paper Type
Paper Type:
Not applicable for PDF, but High Quality and Printable suggests clear, legible text and diagrams suitable for glossy or standard paper
Navigation
Bookmarking:
Bookmarked for easy navigation and quick access to specific sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 4-stroke, DOHC, 16-valve
Displacement:
656 cc
Bore X Stroke:
71.5 mm x 41.2 mm
Compression Ratio:
11.5:1
Cooling System:
Liquid-cooled
Performance
Horsepower Approx:
83 bhp (62 kW) @ 9,500 rpm (approximate, may vary slightly by region)
Torque Approx:
62 Nm (46 lb-ft) @ 7,600 rpm (approximate, may vary slightly by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Dual Throttle Valves (SDTV)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
20 Liters (5.3 US gal)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed sequential
Optional
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
2,130 mm (83.9 in) (GSF650), 2,180 mm (85.8 in) (GSF650S)
Overall Width:
760 mm (30.0 in) (GSF650), 780 mm (30.7 in) (GSF650S)
Overall Height:
1,075 mm (42.3 in) (GSF650), 1,220 mm (48.0 in) (GSF650S with windscreen)
Wheelbase:
1,440 mm (56.7 in)
Weights
Dry Weight Approx:
190 kg (419 lbs) (GSF650), 194 kg (428 lbs) (GSF650S)
Wet Weight Approx:
213 kg (470 lbs) (GSF650), 217 kg (478 lbs) (GSF650S)
🛡️ Safety Features
Ratings
Safety Standards Era:
Compliant with relevant Japanese and European safety standards for motorcycles of its era
Active Features
Brakes:
Effective hydraulic disc brakes front and rear. Optional ABS may have been available on certain models/markets.
Lighting:
Halogen headlights for good visibility, full array of indicator and tail lights.
Passive Features
Frame Construction:
Rigid frame contributes to stable handling and rider confidence.
Ergonomics:
Comfortable riding position designed to reduce fatigue during longer rides.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, fuel gauge, clock, engine temperature gauge, gear position indicator (on some models/markets), various warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for this model range in certain markets.
Connectivity
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters, with diagnostic capabilities outlined in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 miles) or 12 months, whichever comes first (refer to manual for exact Suzuki recommendation).
Major Service Interval:
Valve clearance checks often recommended around 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Type:
Suzuki recommends JASO MA or MA2 certified motorcycle oil, typically SAE 10W-40 or 10W-50 depending on climate and operating temperature.
Engine Oil Capacity:
Approximately 3.5 Liters (3.7 US qt) without filter change, 3.8 Liters (4.0 US qt) with filter change.
Coolant Type:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors) mixed with distilled water at a 50/50 ratio.
Brake Fluid Type:
DOT 4 recommended.
Fork Oil Type:
SAE 10W (specific volume and level to be confirmed in manual).
Known Issues
Electrical Connectors:
Corrosion or loose connections at certain electrical points can occasionally cause intermittent issues. Manual provides detailed wiring diagrams for diagnosis.
Clutch Cable Adjustment:
Regular checks and adjustment are recommended for optimal clutch operation.
Idle Speed Control:
Occasionally may require cleaning of throttle bodies and idle air control passages for smooth idling.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long history of producing reliable and performance-oriented motorcycles across various segments.
Model Evolution
Bandit Lineage:
The Bandit series originated in the late 1980s, evolving through various displacements and iterations, known for its 'all-rounder' capabilities. The 650 model represents a significant update to the popular Bandit lineage.
Generation 2005 2006:
This generation introduced a larger 656cc engine, derived from the SV650's V-twin architecture but in an inline-four configuration, offering smoother power delivery and improved torque compared to earlier 600cc models.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Bandit series is generally well-regarded for its reliability, ease of use, and value for money, often receiving positive reviews from motorcycle publications for its blend of performance and practicality.
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