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Suzuki GSR 600 2006-2009 Manuale Servizio Officina GSR600

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🏷️ Basic Information Identification Make: Suzuki Model: GSR600 Model Code: GSR600K6 Model Years Covered: 2006, 2007, 2008, 2009 Generation Generation Designation: First Generation (UG110) Codes Chassis Code: WVBX 👋 Introduction...

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Type: Motorcycle

Vendor:

Sku: 243175

Tags: 2006 2007 2008 2009 Cars GSR 600 Maruti Suzuki Motorcycle Suzuki

Product variants

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

GSR600

Model Code:

GSR600K6

Model Years Covered:

2006, 2007, 2008, 2009

Generation

Generation Designation:

First Generation (UG110)

Codes

Chassis Code:

WVBX

👋 Introduction

Market Position

Vehicle Segment:

Middleweight naked sportbike

Target Audience:

Riders seeking a versatile, sporty, and stylish motorcycle for commuting and spirited riding

Competitive Analysis

Key Competitors:

Yamaha FZ6, Kawasaki Z750, Honda CBF600

Key Features

Styling:

Aggressive, modern naked bike styling

Performance:

Balance of sporty performance and everyday usability

Handling:

Agile and responsive chassis

📋 Manual Details

Coverage Areas

Manual Type:

Officina (Workshop) / Servizio (Service) / Riparazione (Repair)

Language:

Italiano (ITA)

Manual Scope:

Comprehensive service and repair procedures

Page Count

Page Count:

Over 470 pages

Format

File Format:

PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, inspection, and repair

Fuel System:

Fuel injection system, fuel pump, injectors, fuel tank, fuel lines

Cooling System:

Radiator, cooling fan, water pump, thermostat, coolant passages

Ignition System:

Ignition coils, spark plugs, ignition control module

Exhaust System:

Exhaust manifold, catalytic converter, mufflers, lambda sensors

Transmission:

Clutch operation, gearbox disassembly and assembly, gear inspection

Chassis And Frame:

Frame inspection, swingarm, steering head bearings

Suspension Front:

Front fork (telescopic, cartridge type) disassembly, seal replacement, oil levels

Suspension Rear:

Rear shock absorber, linkage, adjustments

Brakes Front:

Dual disc brakes, calipers, master cylinder, brake lines, pads, discs

Brakes Rear:

Single disc brake, caliper, master cylinder, brake lines, pads, disc

ABS System:

ABS unit, wheel speed sensors, hydraulic control unit (for 2008+ models)

Wheels And Tires:

Wheel bearing inspection, tire pressure, rim specifications

Electrical System:

Battery, charging system (stator, rectifier/regulator), starter motor

Lighting System:

Headlight, taillight, turn signals, indicators, wiring for lighting

Instrumentation:

Speedometer, tachometer, indicator lights, warning lamps

Wiring Diagrams:

Complete electrical schematics with component identification

Bodywork And Trim:

Fairings, seat, fuel tank cover, fenders, removal and installation procedures

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, chain adjustments, lubrication points

Troubleshooting Guides:

Diagnostic procedures for common issues and system malfunctions

Engine Rebuild:

Piston removal/installation, cylinder head work, crankshaft inspection

Suspension Overhaul:

Fork seal replacement, damper rod servicing, spring replacement

Brake System Maintenance:

Brake fluid flush, caliper overhaul, pad and disc replacement

Electrical Diagnostics:

Testing of charging system, starter circuit, ignition system components

Bodywork Repair:

Removal/installation of body panels for access or replacement

Technical Depth

Diagnostic Capability:

Advanced diagnostics and troubleshooting procedures

Rebuild Completeness:

Detailed instructions for complete engine, gearbox, and suspension rebuilds

Illustrations Quality:

Hundreds of photos and detailed diagrams illustrating disassembly/assembly processes

📊 Manual Specifications

File Format

Printability:

Entirely printable

Searchability:

Likely text-searchable PDF (implied by 'segnalibri')

Print Quality

Quality Level:

Alta Qualità (High Quality)

Binding Type

Navigation Features:

Con Segnalibri (With Bookmarks)

Authenticity

Origin:

Prodotto genuino della casa madre (Genuine manufacturer product)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, 4-stroke, DOHC, 16-valve

Displacement:

599 cc

Bore X Stroke:

72.0 mm x 73.4 mm (typical for GSX-R derived engine)

Compression Ratio:

12.5:1 (typical for GSX-R derived engine)

Cooling System:

Liquid-cooled

Performance

Max Power:

Approx. 98 HP (72 kW) @ 12,000 rpm (stated for earlier models, may vary slightly)

Max Torque:

Approx. 63 Nm (46 lb-ft) @ 10,200 rpm (stated for earlier models, may vary slightly)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (SDTV - Suzuki Dual Throttle Valve)

Fuel Type:

Unleaded gasoline, minimum 95 RON

Lubrication

Oil Type:

Suzuki Performance API SG/SH/SJ, JASO MA certified 10W-40 or 10W-50

Ignition

Ignition System:

Digital CDI with electronic ignition timing advance

Emission Control

Emission Standards:

Euro 3 compliant (likely for European models)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multi-plate, back-torque limiter

Gear Ratios

Primary Drive:

1.550 (78/50)

1St Gear:

3.083 (37/12)

2Nd Gear:

2.000 (36/18)

3Rd Gear:

1.579 (30/19)

4Th Gear:

1.333 (28/21)

5Th Gear:

1.174 (27/23)

6Th Gear:

1.042 (25/24)

Final Drive

Drive Type:

O-ring sealed chain

Final Gear Ratio:

2.750 (41/15)

Fluid

Transmission Oil Type:

Suzuki Gear Oil SAE 80 API GL-4 (or equivalent)

📐 Dimensions

Exterior

Overall Length:

2,130 mm (83.9 in)

Overall Width:

750 mm (29.5 in)

Overall Height:

1,055 mm (41.5 in)

Wheelbase:

1,440 mm (56.7 in)

Ground Clearance:

155 mm (6.1 in)

Seat Height:

825 mm (32.5 in)

Weights

Dry Weight:

187 kg (412 lbs)

Curb Weight:

215 kg (474 lbs) (approx., with all fluids and ABS model)

Load Capacity:

Not specified, typically 200kg for rider and passenger

🛡️ Safety Features

Ratings

Crash Test Data:

Motorcycles not typically subject to standardized crash testing like cars.

Active Features

ABS:

Optional Anti-lock Braking System (ABS) available from 2008 onwards.

Braking Performance:

Dual front discs and single rear disc provide strong stopping power.

Passive Features

Lighting:

Multi-reflector halogen headlight, LED taillight for improved visibility.

Ergonomics:

Upright riding position for rider comfort and control.

💡 Technology Features

Infotainment

Display Type:

Analog tachometer, LCD multi-function display (speedometer, gear position indicator, odometer, trip meters, clock, fuel gauge, etc.)

Driver Assistance

ABS Availability:

Optional ABS unit introduced for 2008 models, providing enhanced braking safety.

Connectivity

Battery Charging System:

AC-Gated Generator with transistorized ignition

🔧 Maintenance

Service Intervals

First Service:

1,000 km (600 miles) or 1 month, whichever comes first.

Regular Maintenance:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Engine oil and filter changes typically every 12,000 km (7,500 miles).

Fluid Specifications

Engine Oil Capacity:

3.4 L (3.6 US qt) without filter change; 3.8 L (4.0 US qt) with filter change.

Coolant Type:

Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with distilled water (50:50 mix).

Brake Fluid Type:

DOT 4.

Fork Oil Type:

Showas SS-08 or equivalent SAE 10W fork oil.

Fork Oil Level:

134 mm (5.28 in) from the top of the inner tube with the fork fully compressed and spring removed.

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, front fork seals.

Potential Problems:

Some owners report slightly abrupt throttle response in certain conditions, which the manual would help diagnose. Check for valve clearance issues during scheduled maintenance.

Part Numbers

Oil Filter P/N:

16510-01G00 (example, verify with manual)

Air Filter P/N:

13780-29G00 (example, verify with manual)

Spark Plug P/N:

NGK CR9E or CR9EIA-9 (verify with manual)

Tire Specifications

Front Tire Size:

120/70ZR17 M/C (58W)

Rear Tire Size:

180/55ZR17 M/C (73W)

Tire Pressure

Front Tire Pressure:

250 kPa (2.5 kgf/cm², 36 psi)

Rear Tire Pressure:

290 kPa (2.9 kgf/cm², 42 psi)

📚 Vehicle History

Brand Heritage

Suzuki Motorcycles:

Suzuki has a long-standing reputation for performance and innovation in motorcycle manufacturing.

Model Evolution

Gsr Series Origin:

The GSR600 is part of Suzuki's successful GSR naked sportbike lineage, building on the performance of the GSX-R series.

Year To Year Changes:

Model remained largely unchanged from 2006 to 2009, with the significant addition of an optional ABS system in 2008.

Production

Manufacturing Location:

Japan (likely)

Production Period:

2006 - 2011 (Global models, specific to the 2006-2009 range for this manual)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Generally well-received by motorcycle journalists for its balance of performance, handling, and styling in its class.

Ratings

Reliability Reputation:

Suzuki typically enjoys a strong reputation for reliability, with proper maintenance being key.