Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

1985 Suzuki GSX-R400 Service Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
The 1985 Suzuki GSX-R400, chassis code GK71B, represents the first generation of Suzuki's iconic GSX-R sportbike lineage. This air-cooled, 398 cc, 4-cylinder motorcycle, powered by a DOHC engine, was engineered...
25 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 131052
1985 Suzuki GSX-R400 Service Repair Manual
The 1985 Suzuki GSX-R400, chassis code GK71B, represents the first generation of Suzuki's iconic GSX-R sportbike lineage. This air-cooled, 398 cc, 4-cylinder motorcycle, powered by a DOHC engine, was engineered for performance and sport riding, establishing the benchmark for the sportbike category. Its design emphasized race-replica styling and dynamic handling, featuring dual hydraulic disc brakes at the front and a single disc at the rear, complemented by telescopic front forks with adjustable preload and a monoshock rear suspension. With a 6-speed transmission and a wet, multiple-disc clutch, the GSX-R400 delivered an exhilarating riding experience. This comprehensive service and repair manual provides detailed instructions for the maintenance and repair of the 1985 Suzuki GSX-R400. It covers all essential systems, including engine, fuel, lubrication, cooling, electrical, chassis, braking, and suspension components, offering step-by-step procedures, troubleshooting guides, and technical specifications. The manual is designed to assist owners and professional technicians in performing everything from routine maintenance, such as oil changes and spark plug replacements, to complex engine rebuilds and suspension servicing. Its professional quality, extensive diagrams, and detailed illustrations ensure accurate and efficient work, empowering users to maintain their vehicle with confidence.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX-R400
Model Year:
1985
Codes
Chassis Code:
GK71B
Generation
Generation Designation:
First Generation
👋 Introduction
Market Position
Target Audience:
Suzuki GSX-R400 owners and independent repair shops looking for comprehensive service and repair information.
Competitive Analysis
Value Proposition:
Provides professional-grade repair information that saves money on dealership service costs and empowers owners to perform their own maintenance and repairs with confidence.
Key Features
Manual Advantage:
Step-by-step instructions, highly detailed exploded pictures and diagrams, complete coverage of all repair procedures, professional quality, instant download.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete service and repair for the 1985 Suzuki GSX-R400 motorcycle.
Page Count
Estimated Page Count:
Comprehensive (specific page count not provided, but described as complete)
Manual Type
Manual Type:
Service Repair Manual / Workshop Manual
Content Type:
Factory-style detailed repair instructions with diagrams and specifications.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
General Information, Specifications, Maintenance, Engine Removal/Installation, Fuel System, Lubrication & Cooling, Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Cooling System, Fuel Injection System, Ignition System, Electric Starter
Chassis Systems:
Front Wheel & Steering System, Rear Wheel System, Fenders & Exhaust Pipe, Chassis, Braking System, Suspension, Frame/Body Panels/Exhaust System, Wheels & Tyres
Electrical Systems:
Electrical System, Battery/Charging System, Lights/Meters/Switches, Wiring Diagrams
Bodywork And Trim:
Fenders, fairings, fuel tank, seat, and other body panels are covered for removal, installation, and repair.
Procedures Included
Repair Procedures:
Covers simple to complicated repairs, step-by-step instructions for all repair procedures, general maintenance, periodic checks and adjustments, troubleshooting.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including internal engine components.
Suspension Service:
Covers fork seal replacement, shock absorber servicing, and linkage maintenance.
Brake System Service:
Includes caliper overhaul, master cylinder servicing, bleeding procedures, and disc replacement.
Technical Depth
Depth Of Coverage:
Professional quality, highly detailed, covering the entire vehicle from front to back, equivalent to factory shop manuals used by professional mechanics.
Diagnostic Procedures:
Includes troubleshooting guides for common issues, fault diagnosis for electrical and mechanical systems.
Diagrams And Illustrations:
Extensive use of exploded view diagrams and step-by-step illustrations for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Additional Requirements:
Adobe PDF Reader, WinZip
Accessibility Features:
Zoom In/Out, Downloadable, Printable Pages
Compatibility:
All Versions of Windows (XP, Vista, ME, 98, NT, 2000) & Mac
Searchability:
Likely text-searchable if properly created PDF, but not explicitly stated.
Print Quality
Print Capability:
All pages are printable
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-cylinder, 4-stroke, DOHC, air-cooled
Displacement:
398 cc
Bore X Stroke:
53.0 mm x 46.0 mm
Valvetrain:
DOHC, 16 valves (4 valves per cylinder)
Performance
Horsepower Rating:
Approx. 58 PS (43 kW) @ 12,000 rpm (subject to regional tuning)
Torque Rating:
Approx. 3.7 kgf·m (36 Nm) @ 10,500 rpm (subject to regional tuning)
Fuel System
Fuel Delivery:
Carburetor (Specific model number for carburetors would be detailed in the manual)
Fuel Type:
Unleaded gasoline
Carburetor Model:
MIKUNI VM26SS (or similar, detailed in manual)
Lubrication System
Oil Type Recommendation:
Suzuki branded 4-stroke motorcycle oil or equivalent (Specific viscosity grade, e.g., 10W-40, would be detailed in the manual)
Cooling System
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple disc
Features
Gear Ratios:
Detailed in manual (includes primary gear ratio, final gear ratio, and individual gear ratios)
📐 Dimensions
Exterior
Overall Length:
Approx. 2000 mm
Overall Width:
Approx. 720 mm
Overall Height:
Approx. 1085 mm
Weights
Dry Weight:
Approx. 165 kg
Wet Weight:
Approx. 177 kg (with fluids)
Fuel Capacity:
16 Liters (including reserve)
🛡️ Safety Features
Active Features
Braking System Front:
Dual hydraulic disc brakes
Braking System Rear:
Single hydraulic disc brake
Suspension Front:
Telescopic fork, oil-damped, adjustable preload
Suspension Rear:
Monoshock, linkage type, oil-damped, adjustable preload and rebound damping
Passive Features
Lighting System:
Halogen headlight, LED taillight, standard turn signals
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge, temperature warning light, neutral indicator, oil pressure warning light, turn signal indicators, high beam indicator.
Driver Assistance
ABS Availability:
N/A (ABS was not a standard or common option for this model year)
Connectivity
Connectivity Features:
N/A (No modern electronic connectivity features)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 3,000 km or 6 months (refer to manual for exact details)
Air Filter Cleaning:
Recommended every 3,000 km, replacement as needed
Spark Plug Replacement:
Recommended every 6,000-10,000 km (specific spark plug type detailed in manual)
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid (refer to manual for specific Suzuki recommendation)
Coolant Type:
N/A (Air-cooled engine)
Fork Oil Type And Level:
Specific viscosity and level detailed in manual
Known Issues
Common Wear Items:
Cam chain tensioner, clutch plates, exhaust system integrity, carburetor synchronization, swingarm bearings.
Electrical Components:
Age-related degradation of wiring insulation and connectors; stator and regulator/rectifier reliability can be a concern on older models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Model Evolution
Gsx R Lineage:
The GSX-R400 (GK71B) was one of the early models in Suzuki's legendary GSX-R line, which established the 'sportbike' category with its race-replica styling and performance.
Production
Production Period:
The GSX-R400 was produced in various iterations from the mid-1980s into the 1990s, with the 1985 model being a significant entry.
Sale

Unavailable

Sold Out