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Suzuki GSX650F 2007 2008 2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GSX650F Year: 2007-2009 👋 Introduction Market Position Segment: Sport touring motorcycle. Target Audience: Riders seeking a versatile motorcycle capable of comfortable long-distance touring...
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Type: Motorcycle
Vendor:
Sku: 433628
Suzuki GSX650F 2007 2008 2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX650F
Year:
2007-2009
👋 Introduction
Market Position
Segment:
Sport touring motorcycle.
Target Audience:
Riders seeking a versatile motorcycle capable of comfortable long-distance touring and sporty riding.
Competitive Analysis
Competitors:
Honda VFR800, Kawasaki Ninja 650, Yamaha FZ6R.
Key Features
Engine:
Liquid-cooled, DOHC, 16-valve, inline-four engine.
Ergonomics:
Comfortable riding position with fairing for wind protection.
Styling:
Sporty, faired appearance.
📋 Manual Details
Coverage Areas
Page Count:
617
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, repair, and troubleshooting.
Fuel System:
Fuel injection system diagnosis, cleaning, adjustment, and component replacement.
Cooling System:
Radiator, fan, thermostat, coolant circulation, and leak detection.
Ignition System:
Ignition coil testing, spark plug replacement, and timing adjustments.
Transmission:
Clutch operation, gear shifting mechanisms, and lubrication.
Suspension:
Front fork overhaul, rear shock absorber inspection and replacement, linkage lubrication.
Brakes:
Brake caliper service, brake fluid bleeding, master cylinder inspection, brake pad and disc replacement.
Electrical System:
Wiring diagrams, lighting system service, battery maintenance, charging system diagnosis.
Chassis:
Frame inspection, steering head bearing service, wheel and tire maintenance.
Bodywork:
Fairing removal and installation, cosmetic component service.
Procedures Included
Maintenance:
Detailed procedures for routine maintenance, including oil changes, filter replacements, and chain adjustment.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues with diagnostic flowcharts.
Repair:
Step-by-step instructions for component repair and replacement, with detailed illustrations.
Disassembly Assembly:
Comprehensive procedures for dismantling and reassembling all major vehicle components.
Adjustments:
Precise instructions for adjustments to various systems, including throttle, clutch, and suspension.
Service Data:
Essential service data, including torque specifications, clearances, and fluid capacities.
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for both professional mechanics and experienced DIY enthusiasts.
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photographs for clarity.
Special Tools:
Identification and usage instructions for specialized service tools required for specific procedures.
Wear Limits:
Inclusion of wear limits for critical components to ensure proper part lifespan and performance.
📊 Manual Specifications
File Format
Format:
PDF
Accessibility:
Instant Download
Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, four-stroke, DOHC, 16-valve inline-four.
Displacement:
656 cc
Bore X Stroke:
72.0 mm x 64.0 mm
Compression Ratio:
12.0:1
Performance
Horsepower:
Approx. 83 HP (at crankshaft, may vary by market/tune)
Torque:
Approx. 65 Nm (at crankshaft, may vary by market/tune)
Fuel System
Induction:
Electronic Fuel Injection (EFI) with dual injectors per cylinder.
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2.
Lubrication
Oil Type:
Refer to manual for specific Suzuki recommended oil viscosity (e.g., 10W-40).
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze with water (50/50 mix recommended).
🔧 Transmission
Standard
Type:
6-speed constant mesh
Optional
Features:
Clutch: Wet, multi-plate, back-torque limiter assist.
Features
Final Drive:
Sealed O-ring type chain.
📐 Dimensions
Exterior
Overall Length:
Approx. 2,130 mm
Overall Width:
Approx. 760 mm
Overall Height:
Approx. 1,235 mm
Weights
Curb Weight:
Approx. 217 kg (Wet weight, including fluids and full tank of fuel)
Maximum Load:
Refer to manual for specific Gross Vehicle Weight Rating (GVWR).
🛡️ Safety Features
Ratings
Safety Compliance:
Designed to meet all applicable safety regulations for motorcycles of its class and era.
Active Features
Brakes:
Hydraulic dual-disc front brakes, hydraulic single-disc rear brake.
Lighting:
Multi-reflector headlight, LED tail light.
Passive Features
Frame:
Rigid twin-spar frame for stability.
Tires:
Tubeless tires for reduced risk of sudden deflation.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, gear position indicator, fuel gauge, clock, trip meters, and various warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models/markets.
Connectivity
Charging Port:
Not typically equipped with a factory charging port, but aftermarket options are available.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 6,000 km or 6 months, whichever comes first. Refer to manual for precise Suzuki recommendations.
Air Filter Cleaning:
Inspect every 6,000 km, clean/replace as needed. Refer to manual for specific interval.
Spark Plug Replacement:
Refer to manual for recommended replacement interval (e.g., 12,000 km or 18,000 km).
Chain Maintenance:
Clean and lubricate every 1,000 km and after riding in rain or dusty conditions. Adjust chain slack as per manual specifications.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5 liters with filter change. Refer to manual for exact capacity and type.
Coolant Capacity:
Approx. 2.0 liters. Refer to manual for exact capacity.
Brake Fluid Type:
DOT 4.
Clutch Fluid Type:
Mineral oil (refer to manual for specific type and grade if hydraulic).
Known Issues
Common Wear Items:
Brake pads, clutch plates, tires, chain and sprockets are typical wear items requiring regular inspection and replacement.
Potential Issues:
While generally reliable, like any motorcycle, common issues can include electrical connector corrosion in exposed areas, throttle cable adjustment needs, and occasional fuel injector cleaning if fuel quality is poor.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a prominent Japanese manufacturer known for its motorcycles, automobiles, and marine engines.
Model Evolution
Predecessors:
Shares lineage and engine architecture with the Bandit series and GSX-R models.
Launch Year:
The GSX650F was introduced as a model for 2008, but the information provided covers 2007-2009, indicating it was available from the 2007 model year onwards in some markets or that this manual covers a slightly wider range.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the GSX650F might not be widely publicized, it was recognized for offering a strong balance of performance, comfort, and value in the sport-touring segment.
Ratings
User Reviews:
Generally receives positive user reviews for its comfortable riding position, smooth engine, and versatility for both commuting and touring.
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