Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Suzuki GSX750E GSX750ES Workshop Repair Manual

Regular price
$16.99
Sale price
$16.99
Regular price
The Suzuki GSX750E and GSX750ES, produced from 1983 to 1987, represent a significant chapter in Suzuki's motorcycle heritage. These models, powered by a robust 750cc DOHC, air-cooled inline-four engine, were...
25 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 120663
Suzuki GSX750E GSX750ES Workshop Repair Manual
The Suzuki GSX750E and GSX750ES, produced from 1983 to 1987, represent a significant chapter in Suzuki's motorcycle heritage. These models, powered by a robust 750cc DOHC, air-cooled inline-four engine, were engineered to deliver performance and reliability, catering to both the standard naked bike (E) and the sport-touring segment (ES) with its fairing. Known for their strong four-cylinder powerplants and capable chassis, the GSX series established Suzuki's reputation in the performance motorcycle market. This comprehensive workshop repair manual provides detailed guidance for the maintenance, troubleshooting, and repair of the Suzuki GSX750E and GSX750ES. It covers all essential systems, including the engine, gearbox, clutch, cooling, fuel, braking, suspension, and electrical systems, along with bodywork and wheels. With step-by-step instructions, diagnostic procedures, and detailed wiring diagrams, this manual serves as an indispensable resource for owners and technicians aiming to preserve the performance and longevity of these classic motorcycles.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GSX750E / GSX750ES
Model Variant:
Standard (E) and Sport/Fairing Equipped (ES)
Production Years Covered:
1983-1987
Codes
Engine Code Indicator:
750cc Inline-Four DOHC
👋 Introduction
Market Position
Target Audience:
Owners of Suzuki GSX750E and GSX750ES motorcycles seeking to perform their own maintenance and repairs, saving money and gaining in-depth knowledge of their vehicle.
Competitive Analysis
Value Proposition:
Provides professional-grade repair information, equivalent to manuals used by authorized Suzuki mechanics, offering a cost-effective alternative to dealership service.
Key Features
Accessibility:
Instant download enables immediate access to critical repair information without shipping delays or costs.
Usability:
Easy-to-use digital format with clear, step-by-step instructions and detailed diagrams.
Completeness:
Described as 'the ONLY Service Repair Workshop Manual You Will Ever Need', indicating comprehensive coverage of all vehicle aspects.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive mechanical and electrical repair, maintenance, and troubleshooting for the Suzuki GSX750E and GSX750ES.
Specific Systems Detailed:
Engine, Gearbox & Clutch, Cooling System, Fuel System, Braking System, Suspension, Electrical System, Body & Fixtures, Exhaust System, Wheels & Tyres.
Page Count
Estimated Page Count:
Likely 300-500+ pages (typical for comprehensive workshop manuals of this era, actual count not specified).
Manual Type
Type:
Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (PDF) - Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, inspection, and adjustment procedures for the inline-four engine, including cylinder head, valves, pistons, crankshaft, lubrication system, and timing components.
Gearbox Clutch:
Complete coverage of the transmission, including clutch assembly, gear shifting mechanisms, input and output shafts, bearings, and lubrication.
Cooling System:
Air cooling system maintenance, including fin cleaning, and radiator (if applicable to specific sub-models or variations) inspection.
Fuel System:
Carburetor tuning, disassembly, cleaning, and overhaul. Fuel tank, petcock, and fuel line maintenance. Fuel pump (if equipped) inspection.
Braking System:
Front and rear brake system service, including hydraulic caliper overhaul, brake pad replacement, brake fluid bleeding, master cylinder inspection, and linkage adjustments.
Suspension:
Front fork (telescopic) maintenance, seal replacement, oil level and type specifications. Rear shock absorber inspection and adjustment. Swingarm and linkage bearing service.
Electrical System:
Comprehensive coverage of the electrical system, including ignition system components (CDI, coils, spark plugs), charging system (alternator, regulator/rectifier), lighting, starter motor, battery maintenance, and instrument cluster.
Body Fixtures:
Fairing (ES model), fuel tank, seat, fenders, side covers, and control levers removal and installation procedures.
Exhaust System:
Exhaust pipe and muffler inspection and replacement. Gasket sealing.
Wheels Tyres:
Wheel bearing inspection and replacement, tire pressure recommendations, tire mounting and balancing advice, rim maintenance.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, chain adjustment, brake fluid flushes, and general upkeep.
Troubleshooting:
Diagnostic procedures for common problems related to engine performance, starting issues, electrical faults, and braking system anomalies.
Repair Overhaul:
Step-by-step instructions for complete disassembly, component repair, and reassembly of all major vehicle systems.
Wiring Diagrams:
Complete electrical wiring diagrams for all models covered, essential for diagnosing and repairing electrical issues.
Technical Depth
Depth:
Professional Quality, highly detailed, covering all repair procedures. Suitable for both novice mechanics and experienced professionals. Includes step-by-step instructions and exploded views.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
PC & MAC Compatible
Print Quality
Printability:
Print what you need when you need it.
Binding Type
Binding:
Not Applicable (Digital Format)
Paper Type
Paper:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
DOHC, Air-Cooled, Inline Four-Cylinder
Displacement:
748 cc (approximate)
Bore X Stroke:
67.0 mm x 53.0 mm (typical for this engine family)
Performance
Horsepower Peak:
Approx. 70-80 HP (at the crank, depending on year and tune)
Torque Peak:
Approx. 50-55 lb-ft (at the crank, depending on year and tune)
Fuel System
Carburetion:
Multiple Mikuni VM or similar constant-velocity carburetors (e.g., 34mm or 36mm). Specifics covered in manual.
Ignition System
Type:
Electronic Ignition (CDI - Capacitive Discharge Ignition)
🔧 Transmission
Standard
Type:
Constant Mesh, 5-Speed Sequential
Features
Clutch Type:
Wet Multi-plate
Final Drive:
Chain Drive
📐 Dimensions
Exterior
Length:
Varies slightly between E and ES models, typically around 2200-2250 mm.
Width:
Varies, generally around 750-800 mm.
Height:
Varies, typically around 1150-1250 mm (including ES fairing).
Weights
Dry Weight:
Approx. 210-230 kg (depending on model and equipment).
🛡️ Safety Features
Ratings
Crash Test Data:
Not Applicable (Motorcycle, crash test data not standardized as with cars).
Active Features
Braking System Type:
Hydraulic Disc Brakes (Front and Rear)
Lighting System:
Halogen Headlight, LED/Incandescent Taillight and Turn Signals.
Passive Features
Frame Construction:
Steel Tubular Frame (Double Cradle)
💡 Technology Features
Infotainment
Features:
Not Applicable (1980s motorcycle, technology focus is mechanical and electrical system reliability).
Driver Assistance
Features:
Not Applicable.
Connectivity
Features:
Not Applicable.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 km or 6-12 months. Specifics in manual.
Spark Plug Inspection:
Recommended every 5,000-10,000 km. Specific gap and type in manual.
Valve Clearance Check:
Typically every 10,000-20,000 km. Critical for engine health. Detailed procedure in manual.
Fluid Specifications
Engine Oil:
Suzuki recommends specific viscosity grades (e.g., 10W-40, 20W-50) and API SG or higher classifications. Manual will specify exact grade and capacity.
Brake Fluid:
DOT 3 or DOT 4 Hydraulic Brake Fluid (check manual for precise recommendation).
Fork Oil:
Specific SAE viscosity grade (e.g., SAE 10W) and oil level required. Manual will detail quantities.
Known Issues
Carburetor Fouling:
Common with age, leading to poor idle or performance. Requires cleaning and synchronization.
Electrical Corrosion:
Connections can corrode over time, affecting lighting or ignition. Regular inspection and dielectric grease application recommended.
Cam Chain Tensioner:
Can become weak with age, leading to rattling noise. Manual will cover inspection and replacement.
Suspension Seals:
Fork seals and rear shock bushings can degrade, leading to leaks or play. Manual covers replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation renowned for its motorcycles, automobiles, and marine engines.
Model Evolution
Gsx Series Context:
Part of Suzuki's legendary GSX range, known for its powerful four-cylinder engines and performance-oriented chassis, evolving from earlier GS models.
Production
Manufacturing Location:
Japan
Market Segment:
Sportbike / Naked Bike (E) and Sport Tourer (ES with fairing)
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
Suzuki's GSX series was highly regarded for its performance and reliability in its era, contributing to Suzuki's reputation as a major motorcycle manufacturer.
Sale

Unavailable

Sold Out