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2001-2003 Suzuki Ignis Master Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Ignis Years: 2001, 2002, 2003 Codes Platform Code: RG/FH 👋 Introduction Market Position Segment: Subcompact hatchback/MPV (Multi-Purpose Vehicle), often categorized as a city...
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Type: Car
Vendor:
Sku: 317137
2001-2003 Suzuki Ignis Master Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Ignis
Years:
2001, 2002, 2003
Codes
Platform Code:
RG/FH
👋 Introduction
Market Position
Segment:
Subcompact hatchback/MPV (Multi-Purpose Vehicle), often categorized as a city car or small crossover.
Competitive Analysis
Competitors:
Competed with vehicles like the Toyota Yaris, Honda Jazz (Fit), Ford Fiesta, Peugeot 206, and Opel Corsa during its production run.
Key Features
Design Philosophy:
Emphasized practicality, a tall-boy stance for interior space, fuel efficiency, and maneuverability in urban environments.
All Wheel Drive:
Optional full-time 4WD (or AllGrip in some markets) system offered a distinct advantage in certain segments and weather conditions.
📋 Manual Details
Coverage Areas
Regions Covered:
Global, with specific attention to European and Asian market configurations
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Master Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of M13A (1.3L) and M15A (1.5L) VVT gasoline engines, including timing, diagnostics, and component overhaul.
Transmission:
Covers G13/G15 series 5-speed manual and 4-speed automatic transmissions, including torque converter operation and FWD/AWD system servicing.
Drivetrain:
Comprehensive guidance on front and rear differentials, drive axles, CV joints, and AWD coupling units.
Suspension:
Detailed information on MacPherson strut front and torsion beam rear suspension systems, including alignment specifications and component replacement.
Brakes:
Front disc and rear drum brake systems, ABS (Anti-lock Braking System) diagnostics and repair, including proportioning valves and brake booster servicing.
Steering:
Power assisted rack and pinion steering system, including column components, fluid replacement, and troubleshooting.
Electrical:
Complete wiring diagrams, fuse box layouts, ECU (Engine Control Unit) diagnostics, starter, alternator, lighting systems, and accessory circuits.
Body:
Body panel repair, door and latch mechanisms, interior trim removal and installation, glass replacement, and weatherstripping.
Climate Control:
HVAC (Heating, Ventilation, and Air Conditioning) system, refrigerant handling, blower motor, evaporator, condenser, and heater core diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug service, and belt inspection.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including fault code interpretation and symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major vehicle systems.
Diagnostics:
OBD-II (On-Board Diagnostics) system information, diagnostic connector locations, and scan tool usage for engine and ABS systems.
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork repair.
📊 Manual Specifications
File Format
Resolution:
High-resolution for clear readability and printing.
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Print Capability:
Yes, printable on demand.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M13A
Displacement:
1.3 Liters (1328 cc)
Configuration:
Inline 4-cylinder, DOHC, 16-valve with Variable Valve Timing (VVT)
Bore X Stroke:
73.0 mm x 78.2 mm
Compression Ratio:
10.0:1
Horsepower:
90 PS (approx. 89 hp) @ 6000 rpm
Torque:
120 Nm (approx. 88 lb-ft) @ 3500 rpm
Performance
Engine Code 2:
M15A
Displacement 2:
1.5 Liters (1490 cc)
Configuration 2:
Inline 4-cylinder, DOHC, 16-valve with Variable Valve Timing (VVT)
Horsepower 2:
102 PS (approx. 101 hp) @ 6000 rpm
Torque 2:
137 Nm (approx. 101 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Emission Control:
Catalytic converter, O2 sensors, EGR (Exhaust Gas Recirculation) where applicable.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type 2:
4-speed Automatic Transmission with Lock-up Torque Converter
Features
AWD System:
Optional full-time viscous coupling 4WD system, selectable between FWD and 4WD modes on some variants.
📐 Dimensions
Exterior
Length:
Approx. 3,695 mm (145.5 in)
Width:
Approx. 1,630 mm (64.2 in)
Height:
Approx. 1,550 mm (61.0 in) FWD / 1,600 mm (63.0 in) AWD
Wheelbase:
Approx. 2,360 mm (92.9 in)
Interior
Seating Capacity:
5 occupants
Cargo
Cargo Volume Seats Up:
Approx. 230 liters (8.1 cu ft)
Cargo Volume Seats Down:
Approx. 1000 liters (35.3 cu ft) with rear seats folded
Weights
Curb Weight:
Approx. 950 - 1070 kg (2094 - 2359 lbs), depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approx. 1500 kg (3307 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for early European models, tested in 2002)
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Traction Control:
Limited availability, typically not a standard feature.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models; side airbags optional.
Seatbelts:
Three-point front seatbelts with pretensioners and load limiters, three-point rear seatbelts.
Child Seat Anchors:
ISOFIX child seat anchorage points in rear outboard seats.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player (optional on some trims), 4-speaker system common.
Dashboard Display:
Analog gauges for speedometer, tachometer (optional), fuel, and temperature. Basic digital odometer.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth:
Not available on factory-fitted systems for this model year range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,300 miles) or 12 months, whichever comes first (using synthetic or semi-synthetic oil).
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 24 months.
Spark Plug Replacement:
Every 90,000 km (56,000 miles) with Iridium or Platinum type plugs.
Coolant Replacement:
Every 40,000 km (25,000 miles) or 24 months.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or higher, SAE 5W-30 or 10W-40 (check owner's manual for specific climate suitability).
Engine Oil Capacity:
Approx. 3.2 liters (3.4 US quarts) with filter change for M13A.
Coolant Type:
Ethylene glycol based, phosphate-free coolant (e.g., Suzuki Super Long Life Coolant or equivalent).
Transmission Fluid Manual:
API GL-4, SAE 75W-80 or 75W-90.
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Occasional issues include minor electrical gremlins, wear on suspension bushings, clutch wear (manual transmission), and potential for rust on older models, particularly in areas with road salt.
Engine Reliability:
M-series engines are generally robust and reliable with proper maintenance, but timing chain wear is a potential concern on very high-mileage examples.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation known for its small cars, motorcycles, and all-terrain vehicles.
Model Evolution
Generation:
First generation Ignis (RG/FH platform), launched in 2000 in Japan as the Suzuki Cultus Crescent and later rebranded as Ignis globally.
Facelift:
A mild facelift occurred around 2003 with minor styling updates and feature revisions.
Production
Production Locations:
Primarily manufactured in Japan and Hungary (for the European market).
Production Years:
2000-2008 (first generation)
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally well-regarded for its practicality, unique styling, and available 4WD system in a small package, though often overlooked compared to more mainstream competitors.
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