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Suzuki King Quad LT-F300K2 LT-F300FK2 2002 Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Variant: LT-F300F / LT-F300FK2 Year: 2002 Codes Model Code: LT-F300FK2 👋 Introduction Market Position Segment: Mid-size Utility ATV Target User:...
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Type: Atv
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Sku: 81820
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🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad
Model Variant:
LT-F300F / LT-F300FK2
Year:
2002
Codes
Model Code:
LT-F300FK2
👋 Introduction
Market Position
Segment:
Mid-size Utility ATV
Target User:
Workhorse ATV for utility tasks, farming, hunting, and recreational trail riding.
Competitive Analysis
Key Competitors:
Honda FourTrax Foreman, Yamaha Kodiak, Kawasaki Bayou.
Key Features
Engine Type:
Reliable 4-stroke, liquid-cooled engine.
Drive System:
Shaft drive with selectable 4WD and locking front differential.
Transmission:
Automatic (CVT) with high/low range and reverse.
Suspension:
Independent front suspension and swingarm rear suspension for comfort and capability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Suzuki King Quad LT-F300K2 LT-F300FK2
Secondary Coverage:
All sub-models and variations for the 2002 model year
Page Count
Total Pages:
384
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Complete overhaul, assembly, disassembly, timing, lubrication, cooling.
Fuel System:
Carburetor tuning and rebuilding, fuel pump, fuel lines, fuel filter replacement.
Ignition System:
CDI unit, ignition coil, spark plug specifications, troubleshooting.
Transmission And Drivetrain:
Automatic transmission (CVT), drive shafts, propeller shafts, differentials, gear ratios, clutch operation.
Brakes:
Hydraulic brake system, disc brake service, brake pad replacement, fluid specifications, bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, control arms, steering knuckle service, alignment.
Steering:
Steering column, tie rods, steering linkage, wheel alignment specifications.
Electrical System:
Wiring diagrams, lighting system, battery, starter motor, charging system (stator, rectifier/regulator), fuses, switches.
Frame And Bodywork:
Chassis inspection, body panel removal and installation, seat, handlebars, footpegs.
Cooling System:
Radiator, fan, coolant type and capacity, thermostat operation.
Exhaust System:
Muffler, exhaust pipe, gasket replacement, torque specifications.
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, lubrication points, valve adjustments, spark plug checks.
Troubleshooting:
Diagnostic flowcharts, common problems and their solutions, electrical troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation across all systems.
Engine Rebuild:
Detailed instructions for complete engine disassembly, component inspection, and reassembly.
Electrical Diagnostics:
Testing components, interpreting wiring diagrams, fault finding for electrical issues.
Suspension Alignment:
Specifications and procedures for front-end alignment.
Carburetor Adjustment:
Idle speed, mixture screw, jetting information.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures and troubleshooting guides for complex issues.
Schematics Included:
Detailed wiring diagrams and exploded view diagrams for all major components.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Likely searchable, typical for professionally produced service manuals.
Print Quality
Quality:
High-resolution scans, suitable for printing detailed diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, liquid-cooled
Displacement:
280 cc (approx.)
Bore X Stroke:
72.0 mm x 68.6 mm (typical for this engine family)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approximately 19-20 HP (subject to tuning and altitude)
Torque:
Approximately 17-18 lb-ft (subject to tuning and altitude)
Fuel System
Carburetor:
Mikuni BSR33/1 (or similar 33mm constant velocity carb)
Fuel Type:
Unleaded gasoline (87 octane or higher)
Fuel Tank Capacity:
3.6 US gallons (13.5 Liters)
Lubrication
Oil Type:
Suzuki SJ10W40 4-stroke engine oil (or equivalent API SG, SF, SE)
Oil Capacity With Filter Change:
2.5 US quarts (2.4 Liters)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with engine braking
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R)
Drive System:
Shaft Drive
Differential:
Locking Front Differential, Open Rear Differential
Features
Engine Braking:
Effective engine braking provided by the CVT system.
Transmission Fluid:
Suzuki Gear Oil SAE 80 API GL-5 (or equivalent)
Transmission Fluid Capacity:
0.22 US quarts (0.21 Liters)
📐 Dimensions
Exterior
Overall Length:
78.1 inches (1985 mm)
Overall Width:
42.9 inches (1090 mm)
Overall Height:
44.7 inches (1135 mm)
Wheelbase:
49.2 inches (1250 mm)
Ground Clearance:
8.7 inches (220 mm)
Weights
Dry Weight:
551 lbs (250 kg)
Curb Weight:
Approx. 578 lbs (262 kg)
Cargo
Front Rack Capacity:
33 lbs (15 kg)
Rear Rack Capacity:
66 lbs (30 kg)
Towing
Towing Capacity:
1000 lbs (454 kg)
Trailer Hitch:
Standard 1.25-inch receiver
🛡️ Safety Features
Ratings
Atv Safety Standards:
Conforms to ANSI Z357.1-2001 standards (as applicable for ATVs of this era).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical disc brake on the rear drive shaft.
Passive Features
Lighting:
Dual 30W headlights, 5W taillight/stoplight.
Handlebars:
Dampened handlebars for reduced vibration.
Operator Station:
Ergonomic design with footwells and ample seating.
💡 Technology Features
Infotainment
Features:
N/A (Utility ATV, focus is on function not entertainment systems).
Driver Assistance
Features:
N/A (Basic utility vehicle, no electronic driver aids).
Connectivity
Features:
N/A (No electronic connectivity features).
🔧 Maintenance
Service Intervals
Initial Oil Change:
First oil change at 600 miles (1000 km) or 6 months.
Regular Oil Change:
Every 1,200 miles (2000 km) or 12 months.
Air Filter Cleaning:
Clean every 3 months or 1200 miles (2000 km), replace as needed.
Spark Plug Check:
Check and clean/gap every 1,200 miles (2000 km).
Valve Lash Adjustment:
Inspect and adjust every 2,400 miles (4000 km).
Fluid Specifications
Engine Oil Spec:
SJ 10W-40 API SG, SF, SE
Transmission Fluid Spec:
SAE 80 API GL-5 gear oil
Brake Fluid Spec:
DOT 3 or DOT 4 hydraulic brake fluid
Coolant Spec:
Ethylene glycol based antifreeze (50% mixture with distilled water)
Known Issues
Cv Boot Wear:
CV boots can be susceptible to tearing from debris; regular inspection and replacement are recommended.
Carburetor Cleaning:
Carburetors can sometimes become clogged with sediment or varnish, requiring periodic cleaning and adjustment.
Starter Solenoid:
Solenoid failure can prevent starting; the manual covers testing and replacement.
Suspension Bushings:
Bushings in the suspension and A-arms can wear over time, leading to play and rougher ride.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Heritage Focus:
Known for reliable and capable motorcycles and ATVs.
Model Evolution
King Quad Lineage:
The King Quad line is Suzuki's flagship utility ATV series, known for its ruggedness and performance.
Ltf300 Development:
The LT-F300F model was a significant entry in the mid-size utility ATV market, building on Suzuki's experience with smaller displacement ATVs.
Production
Production Period:
The LT-F300F was produced for several years, with the 2002 model being a representative example of its generation.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for the 2002 model may not be readily documented, the King Quad line has consistently been recognized for its durability and utility in the ATV market.