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Suzuki LT-F300 300F 1999-2004 Repair Manual

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This manual covers the LT-F300F, also known as the early generation King Quad, produced between 1999 and 2004. Renowned for its robust engineering and reliability, this utility ATV is a...
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Type: Atv
Vendor:
Sku: 136620
Suzuki LT-F300 300F 1999-2004 Repair Manual
This manual covers the LT-F300F, also known as the early generation King Quad, produced between 1999 and 2004. Renowned for its robust engineering and reliability, this utility ATV is a testament to a legacy in off-road vehicle manufacturing. Its four-stroke, SOHC, liquid-cooled 280cc engine, coupled with a Continuously Variable Transmission (CVT) and shaft drive, provides dependable performance for a variety of tasks. The LT-F300F features independent front suspension and a swingarm rear suspension for enhanced stability, along with disc brakes for effective stopping power. This comprehensive workshop and service manual provides detailed instructions for all aspects of maintenance, troubleshooting, and repair for your LT-F300F. It includes in-depth coverage of engine systems, fuel injection, drivetrain, suspension, brakes, and electrical systems, supported by step-by-step diagrams and schematics. Essential technical data, such as torque specifications and fluid capacities, is also provided. This manual is an invaluable resource for DIY mechanics, ATV enthusiasts, and repair shops, enabling efficient upkeep and ensuring the longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300F
Nickname:
King Quad (early generation)
Product Type:
Service Manual / Workshop Manual
Generation
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004
👋 Introduction
Market Position
Target Audience:
DIY mechanics, ATV enthusiasts, small repair shops specializing in utility ATVs.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair information at a fraction of the cost of official dealer manuals or professional services.
Key Features
Ease Of Use:
Easy-to-follow, step-by-step instructions designed for various skill levels.
Cost Savings:
Enables users to save money by performing their own maintenance and repairs.
Comprehensiveness:
Covers all major mechanical and electrical systems, including detailed diagrams and technical data.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, maintenance, and repair for Suzuki LT-F300F (1999-2004).
Page Count
Estimated Page Count:
Detailed (Specific count not provided, but described as 'Extremely detailed').
Manual Type
Manual Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, and internal components.
Fuel Ignition Systems:
Fuel injection system, ignition system, troubleshooting, and components.
Drivetrain Systems:
Clutch, gearbox, driveshafts, differentials, and final drive.
Suspension Steering:
Front and rear suspension, steering system components and adjustments.
Wheels Brakes:
Wheels, tires, braking system (hydraulic, components, bleeding), parking brake.
Electrical Systems:
Complete electrical system diagrams, battery, charging system, lighting, starting system, fuses, relays.
Bodywork Chassis:
Body panels, frame, seating, storage, controls, and mounting hardware.
Procedures Included
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, spark plug replacement, lubrication points.
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and replacement.
Diagnostic Procedures:
Troubleshooting guides for common issues, symptom-based diagnostics.
Technical Depth
Depth Of Coverage:
Comprehensive: From basic adjustments to complete engine and transmission rebuilds.
Diagrams Illustrations:
Detailed step-by-step diagrams, exploded view diagrams, electrical schematics.
Technical Data:
Torque specifications, fluid capacities, gap settings, timing specifications, resistance values.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text within PDF for efficient information retrieval.
Print Quality
Print Capability:
All pages are printable for on-site use.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, liquid-cooled
Displacement:
280cc (Specific bore and stroke can be found in the manual)
Bore X Stroke:
Refer to manual for precise dimensions (e.g., typically around 72mm x 68.6mm for similar models).
Compression Ratio:
Refer to manual for specific ratio.
Performance
Horsepower:
Estimated 18-20 HP (Specific dyno figures vary, manual will provide specifications).
Torque:
Refer to manual for torque curve and peak figures.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
API SE, SF, SG or higher, SAE 10W-40 recommended (Verify specific viscosity with manual).
Oil Capacity:
Refer to manual for exact capacity with filter change (typically around 1.5-2.0 liters).
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Shaft drive, 2WD or 4WD (depending on specific LT-F300F variant, manual will clarify).
Gear Selection:
Forward, Neutral, Reverse (often with Hi/Lo range)
Features
Transmission Fluid:
Refer to manual for specific fluid type and capacity.
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact dimensions.
Overall Width:
Refer to manual for exact dimensions.
Overall Height:
Refer to manual for exact dimensions.
Weights
Curb Weight:
Refer to manual for exact curb weight (typically around 250-270 kg).
Front Tire Size:
Refer to manual for specific size (e.g., AT25x8-12).
Rear Tire Size:
Refer to manual for specific size (e.g., AT25x10-12).
Wheel Bolt Pattern:
Refer to manual for specific bolt pattern and offset.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to the same crash testing as passenger vehicles; safety relies on design and rider skill).
Active Features
Braking System:
Disc brakes, front and rear; Parking brake.
Suspension Stability:
Independent front suspension, Swingarm rear suspension designed for off-road stability.
Passive Features
Lighting:
Headlights, taillight/brake light.
Ergonomics:
Handlebar controls, footpegs designed for rider control and comfort.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic utility ATV, no infotainment system).
Driver Assistance
Driver Assistance Systems:
N/A (Basic utility ATV, no driver assistance systems).
Connectivity
Connectivity Options:
N/A (Basic utility ATV, no connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for recommended intervals (typically every 1000 km or annually).
Air Filter Cleaning:
Refer to manual for intervals based on operating conditions (e.g., every 6 months or as needed in dusty conditions).
Spark Plug Replacement:
Refer to manual for recommended intervals (e.g., every 6000 km or annually).
Valve Clearance Check:
Refer to manual for recommended intervals (e.g., every 12000 km or bi-annually).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (Verify specific recommendation in manual).
Coolant:
Ethylene glycol-based antifreeze (50% mixture with distilled water) - Refer to manual for specific type and capacity.
Known Issues
Carburetor Vs Efi Maintenance:
While this model is EFI, older ATVs can experience fuel system issues; the manual covers EFI system diagnostics.
Suspension Wear:
Ball joints, tie rods, and bushings can wear over time; the manual details their inspection and replacement.
Electrical Connections:
Corrosion or loose connections can cause intermittent electrical issues; the manual provides wiring diagrams for troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Suzuki has a long history of producing reliable and capable motorcycles and ATVs, known for their engineering and performance.
Model Evolution
Ltf Series Context:
The LT-F300F was an early entrant in Suzuki's utility ATV line, evolving into the more prominent 'King Quad' series, known for its robust design and off-road capability.
Production
Manufacturing Era:
The 1999-2004 period represents a significant era for utility ATVs, with advancements in engine technology and chassis design.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific awards are typically highlighted for this model year as a standalone product, but it contributed to Suzuki's reputation in the utility ATV market.
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