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2004 Suzuki LT Z250 Service Repair Manual

$16.99
$16.99
This manual covers the LT-Z250, also known as the Quadsport Z250, a capable sport ATV designed for recreational riding. Produced between 2004 and 2006, this model benefits from a heritage...
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Type: Atv
Vendor:
Suzuki
Sku: 142918
Tags: 2004 ATV LT Z250 Powersports Quadsport Suzuki
2004 Suzuki LT Z250 Service Repair Manual
This manual covers the LT-Z250, also known as the Quadsport Z250, a capable sport ATV designed for recreational riding. Produced between 2004 and 2006, this model benefits from a heritage of engineering reliable and performance-oriented powersports vehicles. The LT-Z250 features a 249cc, air-cooled, four-stroke engine with a 5-speed manual transmission and reverse, providing a balanced and enjoyable riding experience. Its robust chassis, hydraulic disc brakes, and user-friendly design make it a popular choice for enthusiasts seeking a dependable and fun all-terrain vehicle. This comprehensive factory service repair manual, written in English, provides detailed information for the maintenance, repair, and troubleshooting of your LT-Z250. It covers all essential systems, including the engine, drivetrain, fuel, lubrication, chassis, electrical, and braking systems. The manual includes step-by-step repair procedures, diagnostic guidance, technical specifications, and safety recommendations, accompanied by detailed diagrams and illustrations. It is an invaluable resource for owners, DIY enthusiasts, and professional technicians to ensure the optimal performance and longevity of their ATV.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z250
Product Type:
Service Repair Manual
Vehicle Type:
Sport ATV (All-Terrain Vehicle)
Generation
Generation Designation:
Quadsport Z250
Codes
Chassis Code:
Not specified, typically internal to Suzuki
Engine Code:
Likely related to the 249cc engine, specific code not provided
👋 Introduction
Market Position
Target Audience:
Enthusiast riders, DIY mechanics, professional ATV technicians
Value Proposition:
Provides factory-level repair and maintenance information for cost-effective ownership and upkeep
Competitive Analysis
Uniqueness:
Directly sourced or derived from factory documentation, offering high accuracy and detail
Key Features
Delivery Method:
Instant Digital Download, no shipping or waiting
Content Quality:
Step-by-step instructions, diagrams, schematics, specifications
📋 Manual Details
Coverage Areas
Covered Years:
2004, 2005, 2006
Page Count
Estimated Page Count:
Hundreds (typical for a comprehensive factory service manual, exact number not stated)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, component replacement
Drivetrain:
Clutch, transmission, final drive, driveline components
Fuel System:
Carburetor (likely), fuel pump, fuel lines, fuel tank
Lubrication System:
Oil pump, oil passages, oil filter, lubrication intervals
Chassis:
Frame, suspension (front and rear), steering, wheels, tires
Electrical System:
Ignition, lighting, battery, charging system, starter, wiring diagrams
Braking System:
Hydraulic brake systems (front and rear), brake pads, rotors, fluid
Cooling System:
Engine cooling (likely air-cooled, but manual would detail any components)
Body And Trim:
Body panels, plastics, seating, controls
Procedures Included
Maintenance:
Regular service, fluid changes, filter replacements, adjustments
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair:
Step-by-step instructions for component repair and replacement
Rebuild:
Complete engine and transmission rebuild procedures
Restoration:
Guidance for refurbishing and restoring older units
Special Tools:
Identification and usage of specialized tools required for specific tasks
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced engine and electrical diagnostics
Instruction Level:
Suitable for DIY enthusiasts and experienced mechanics
Visual Aids:
Detailed diagrams, illustrations, and exploded views
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF
Print Quality
Printable:
Yes
Print Format:
Standard document printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
WINDOWS and MAC
Required Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 4-valve
Displacement:
249cc (249 cubic centimeters)
Bore X Stroke:
72.0 mm x 61.3 mm (typical for this engine family, confirm in manual)
Compression Ratio:
9.7:1 (typical, confirm in manual)
Cooling Method:
Air-cooled
Performance
Horsepower:
Approx. 16-18 HP (estimate, exact figures in manual)
Torque:
Not specified, manual will provide figures
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni, specific model in manual)
Fuel Type:
Unleaded gasoline
Lubrication System
Oil Capacity:
Approx. 1.9 L (1.9 U.S. qt) (typical, confirm in manual)
Oil Type:
Suzuki High Performance SAE 10W-40 API SG or higher (typical, confirm in manual)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with reverse
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
Approx. 1830 mm (72.0 in) (typical, confirm in manual)
Overall Width:
Approx. 1160 mm (45.7 in) (typical, confirm in manual)
Overall Height:
Approx. 1105 mm (43.5 in) (typical, confirm in manual)
Wheelbase:
Approx. 1245 mm (49.0 in) (typical, confirm in manual)
Weights
Dry Weight:
Approx. 186 kg (410 lbs) (typical, confirm in manual)
Fuel Tank Capacity:
Approx. 9.5 L (2.5 U.S. gal) (typical, confirm in manual)
🛡️ Safety Features
Ratings
Atv Safety Considerations:
Manual will cover safe operating procedures and recommended safety gear
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Headlights, taillight, brake light
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic utility/sport ATV)
Driver Assistance
Assistance Features:
N/A (No electronic driver aids typical for this era/class)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1000 km or 6 months, check manual for exact Suzuki recommendations
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions, detailed in manual
Spark Plug Replacement:
Typically every 6000 km or 12 months (specific plug type and gap in manual)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (confirm specific type in manual)
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Brake pads, chain and sprockets, wheel bearings, carburetor jetting adjustments due to fuel variability
Potential Engine Tuning Tips:
Manual will detail carb jetting, valve clearance adjustments for optimal performance
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, known for reliable and performance-oriented powersports vehicles
Model Evolution
Ltz250 Positioning:
Positioned as a capable recreational and sport ATV, often seen as a slightly less aggressive but still potent alternative to its LTR450 sibling
Production
Production Period:
Mid-2000s (2004-2009 approximately)
🏆 Awards & Recognition
Recognitions
Atv Reviews:
Manual content is based on OEM specifications, not awards themselves. Reviews of the LT-Z250 often praise its usability and balance for recreational riding.
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