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    Suzuki LT-Z90 LTZ90 Quad Sport 2007-2009 Service Manual

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    The Suzuki LT-Z90 Quad Sport is a recreational all-terrain vehicle, produced for the 2007, 2008, and 2009 model years. Designed for spirited outdoor adventures, this ATV boasts an air-cooled, 4-stroke,...
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    Type: Atv
    Vendor:
    Sku: 89174
    The Suzuki LT-Z90 Quad Sport is a recreational all-terrain vehicle, produced for the 2007, 2008, and 2009 model years. Designed for spirited outdoor adventures, this ATV boasts an air-cooled, 4-stroke, SOHC engine with an 88.4 cmยณ displacement, providing reliable performance for its intended use. Its robust engineering, characteristic of its heritage in manufacturing quality vehicles, ensures durability and consistent operation. Key features include a continuously variable transmission (CVT) with Forward, Neutral, and Reverse gears, front and rear disc brakes for effective stopping power, and essential lighting for visibility. The LT-Z90 is recognized for its agility and suitability for youth riders and recreational enthusiasts. This full factory service repair manual offers comprehensive guidance for the Suzuki LT-Z90 Quad Sport, covering all styles from the 2007 to 2009 production years. The manual details essential maintenance procedures, including scheduled service, fluid checks, and filter replacements, alongside in-depth repair instructions for all mechanical and electrical components. It provides step-by-step guidance for disassembly and assembly, troubleshooting common issues, and includes vital technical specifications, torque settings, and safety precautions. With hundreds of photos and illustrations, this English-language manual serves as an invaluable resource for both do-it-yourself owners and professional mechanics aiming to maintain and repair the vehicle efficiently.
    ๐Ÿท๏ธ Basic Information
    Identification
    Make:
    Suzuki
    Model:
    LT-Z90 Quad Sport
    Model Designation:
    LTZ90
    Product Type:
    Service Repair Manual
    Generation
    Generation Identifier:
    2007-2009
    Codes
    Chassis Code:
    LT-Z90
    ๐Ÿ‘‹ Introduction
    Market Position
    Target Audience:
    Do-it-yourself owners and professional mechanics seeking in-depth repair information for the Suzuki LT-Z90 Quad Sport.
    Competitive Analysis
    Advantages Over Print:
    More convenient, less expensive than traditional paper manuals, easily searchable, and printable on demand.
    Key Features
    Cost Effectiveness:
    An inexpensive way to maintain vehicle operability and avoid costly mechanic fees.
    Information Access:
    Provides complete service information with no expiry dates, offering lifetime access to repair knowledge.
    ๐Ÿ“‹ Manual Details
    Coverage Areas
    Years Covered:
    2007, 2008, 2009
    Styles Covered:
    All Styles
    Page Count
    Estimated Pages:
    Hundreds
    Manual Type
    Type:
    Official Full Factory Service Repair Manual
    Language
    Language:
    English
    Format
    Primary Format:
    PDF Download
    Accessibility:
    Accessible via web browser on any computer or mobile device
    ๐Ÿ“– Manual Coverage
    Systems Covered
    Engine Top End:
    Detailed disassembly, inspection, and repair procedures for cylinder head, piston, rings, valves, and camshaft.
    Fuel System:
    Carburetor service, fuel pump operation, fuel tank maintenance, and fuel line inspection.
    Cooling System:
    Radiator inspection, coolant capacity, fan operation, and thermostat testing.
    Clutch:
    Clutch assembly inspection, adjustment, and replacement procedures.
    Engine Lubrication System:
    Oil pump service, oil filter replacement, oil capacity, and lubrication circuit troubleshooting.
    Crankshaft Transmission:
    Detailed procedures for crankshaft removal/installation, gearbox inspection, gear engagement, and transmission overhaul.
    Wheels Tires:
    Tire pressure specifications, wheel bearing inspection, and tire replacement guidance.
    Final Drive:
    Rear axle maintenance, chain adjustment, and sprocket inspection.
    Brakes:
    Brake pad inspection and replacement, brake fluid flushing and bleeding, caliper service, and brake lever adjustment.
    Suspension:
    Front and rear suspension component inspection, shock absorber service, and A-arm bushing replacement.
    Steering:
    Handlebar inspection, tie rod end service, and steering linkage adjustment.
    Frame:
    Frame inspection for damage, and relevant chassis component service.
    Electrical System:
    Wiring diagrams, battery maintenance, lighting system service, ignition system troubleshooting, and starter motor operation.
    General Information:
    Vehicle identification, safety precautions, general maintenance guidelines, and torque specifications.
    Procedures Included
    Maintenance:
    Scheduled maintenance, fluid checks and changes, filter replacement, and general upkeep.
    Repair:
    Step-by-step instructions for diagnosing and repairing all mechanical and electrical components.
    Disassembly Assembly:
    Complete disassembly of the machine with detailed guidance.
    Troubleshooting:
    Diagnostic procedures and solutions for common and uncommon issues.
    Technical Depth
    Depth:
    Comprehensive, suitable for both DIY enthusiasts and experienced mechanics.
    Illustrations:
    Includes hundreds of photos and illustrations to guide procedures.
    ๐Ÿ“Š Manual Specifications
    File Format
    Format:
    PDF
    Requirements:
    Adobe PDF Reader (free)
    Print Quality
    Printability:
    Fully printable, allowing users to print specific pages or the entire manual.
    Binding Type
    Binding:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    Compatibility
    Operating Systems:
    All Versions of Windows and Mac, Smartphones, Tablets
    โš™๏ธ Engine Specifications
    Primary Engine
    Engine Type:
    Air-cooled, 4-stroke, SOHC
    Displacement:
    88.4 cmยณ (5.4 cu. in.)
    Bore X Stroke:
    47.0 mm x 51.0 mm (1.85 in. x 2.01 in.)
    Compression Ratio:
    9.2:1
    Performance
    Estimated Horsepower:
    Refer to specific model year specifications in manual (typically around 7-9 HP)
    Estimated Torque:
    Refer to specific model year specifications in manual
    Fuel System
    Carburetor Type:
    Mikuni VM17
    Fuel Tank Capacity:
    2.0 L (0.5 US gal.)
    ๐Ÿ”ง Transmission
    Standard
    Transmission Type:
    Automatic, CVT (Continuously Variable Transmission)
    Drive System:
    Chain Drive, 2WD
    Features
    Gear Selection:
    Forward, Neutral, Reverse
    ๐Ÿ“ Dimensions
    Exterior
    Overall Length:
    1,470 mm (57.9 in.)
    Overall Width:
    920 mm (36.2 in.)
    Overall Height:
    940 mm (37.0 in.)
    Weights
    Curb Weight:
    Approximately 109 kg (240 lbs)
    ๐Ÿ›ก๏ธ Safety Features
    Ratings
    Rollover Protection:
    N/A (ATV design - operator responsibility for safe operation)
    Active Features
    Braking System:
    Front and rear disc brakes, parking brake.
    Passive Features
    Lighting:
    Headlights, taillight, brake light.
    ๐Ÿ’ก Technology Features
    Infotainment
    Infotainment System:
    N/A (This is a recreational ATV, no advanced infotainment systems are present.)
    Driver Assistance
    Driver Assistance Features:
    N/A (Focus is on core ATV operation and safety features like reliable braking.)
    Connectivity
    Connectivity Options:
    N/A
    ๐Ÿ”ง Maintenance
    Service Intervals
    Oil Change:
    Refer to manual for specific intervals based on usage (e.g., every 3 months or 1,500 km).
    Spark Plug Check:
    Refer to manual for intervals.
    Chain Adjustment:
    Regular checks recommended as per manual.
    Fluid Specifications
    Engine Oil Type:
    Suzuki recommends SAE 10W-40 API SE, SF or SG classification. Refer to manual for precise specification.
    Engine Oil Capacity:
    Refer to manual for capacity (typically around 1.2-1.5 liters).
    Brake Fluid Type:
    DOT 3 or DOT 4 brake fluid. Refer to manual for specific recommendation.
    Known Issues
    Common Wear Items:
    Brake pads, tires, chain and sprockets, carburetor adjustments, and battery life are common wear items requiring periodic attention.
    Engine Idling:
    Carburetor cleaning and adjustment may be necessary for consistent idling.
    ๐Ÿ“š Vehicle History
    Brand Heritage
    Manufacturer:
    Suzuki Motor Corporation, a renowned Japanese manufacturer of automobiles, motorcycles, and ATVs.
    Model Evolution
    Quad Sport Line:
    The LT-Z90 is part of Suzuki's popular line of sport ATVs, designed for recreational riding and youth riders.
    Production
    Manufacturing Origin:
    Likely manufactured in Japan or through Suzuki's global production network.
    ๐Ÿ† Awards & Recognition
    Recognitions
    Industry Standing:
    Suzuki's QuadSport line is recognized for its reliability and performance in the recreational ATV segment.
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