Segment:
High-performance sport ATV
Target Audience:
Enthusiasts and owners seeking in-depth technical knowledge for maintenance and repair.
Competitors:
Honda Foreman, Yamaha Grizzly, Polaris Sportsman
Manual Value Proposition:
Empowers owners with factory-level repair and maintenance knowledge, reducing reliance on dealerships and increasing vehicle longevity.
Diagnostic Focus:
Significant emphasis on diagnosing and resolving issues related to the advanced Fuel Injection system.
Engine Mechanical:
Complete disassembly, inspection, and reassembly procedures for all engine components.
Engine Management Fi:
Detailed diagnosis and troubleshooting for the Fuel Injection (FI) system, including sensors, injectors, and ECU.
Cooling System:
Radiator, fan, thermostat, coolant flow, and related components.
Lubrication System:
Oil pump, oil passages, oil filter, and lubrication intervals.
Drive Train Transmission:
ATV transmission system, including gear inspection, clutch assembly, and drive shafts.
Drive Train Differentials:
Front and rear differential maintenance, lubrication, and potential repairs.
Chassis Suspension:
Front and rear suspension components, including shocks, A-arms, bearings, and adjustments.
Chassis Steering:
Steering column, tie rods, knuckle assembly, and steering wheel alignment.
Chassis Brakes:
Front and rear brake systems, including calipers, rotors, brake lines, and bleeding procedures.
Electrical System Lighting:
Headlights, taillights, brake lights, and indicator lights.
Electrical System Ignition:
Ignition system components, spark plugs, and ignition timing.
Electrical System Battery:
Battery specifications, charging system, and electrical connections.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for accurate troubleshooting and repair.
Routine Maintenance:
Detailed schedules and procedures for oil changes, filter replacements, chain adjustments, and general inspections.
Troubleshooting Diagnostics:
Systematic approaches to identifying and resolving common and complex mechanical and electrical issues.
Component Overhaul:
Step-by-step instructions for the complete overhaul and rebuilding of major components.
Adjustments Calibrations:
Procedures for adjusting engine idle, throttle response, clutch engagement, and suspension settings.
Torque Specifications:
Essential torque values for critical fasteners throughout the vehicle.
Depth Of Coverage:
Comprehensive, covering basic maintenance to advanced engine and electrical system overhauls.
Diagnostic Capability:
Enables technicians to perform detailed diagnostics on the FI system and other electronic components.
Engine Type:
Liquid-cooled, 4-stroke, DOHC, V-twin
Engine Displacement:
695 cc (42.4 cu. in.)
Bore X Stroke:
71.0 mm x 85.0 mm (2.79 in. x 3.35 in.)
Valve Train:
SOHC, 4 valves per cylinder
Cooling Method:
Liquid-cooled
Horsepower:
Approx. 52 HP (Figures vary slightly based on specific tuning and conditions)
Torque:
Approx. 45 lb-ft (Figures vary slightly based on specific tuning and conditions)
Fuel Delivery:
Electronic Fuel Injection (EFI) - Suzuki's advanced FI system
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Engine Oil Change:
Every 20 hours of operation or 6 months (refer to manual for specifics)
Air Filter Cleaning:
Every 10 hours of operation or as needed based on conditions (refer to manual)
Spark Plug Replacement:
Refer to manual, typically every 100-200 hours or annually
Engine Oil Type:
Suzuki recommends genuine Suzuki 4-stroke engine oil or equivalent SAE 10W-40 API SG or higher
Engine Oil Capacity:
Approx. 2.1 L (2.2 US qt) with filter change (confirm with manual)
Coolant Type:
High-quality ethylene glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4 brake fluid
Gear Oil Type:
Refer to manual for specific gear oil viscosity and type for transmission and differentials
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pads.
Efi Considerations:
Potential for clogged fuel injectors or sensor issues that the manual's diagnostic section will address.