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suzuki LTF300 Service Repair Manual

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This manual covers the LT-F300 King Quad and its variants, including the LT-F300 (4x2) and LT-F300F (4x4), produced for the model years 1999, 2000, and 2001. As a capable utility...
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Type: Atv
Vendor:
Sku: 148610
suzuki LTF300 Service Repair Manual
This manual covers the LT-F300 King Quad and its variants, including the LT-F300 (4x2) and LT-F300F (4x4), produced for the model years 1999, 2000, and 2001. As a capable utility All-Terrain Vehicle (ATV), the King Quad is equipped with a SOHC, liquid-cooled, four-stroke engine, shaft drive, and an automatic transmission with Hi/Low range and Reverse. Its design emphasizes durability and performance for outdoor enthusiasts, farmers, ranchers, and recreational riders, offering features such as independent front suspension, a steel tube frame, and substantial rack and towing capacities. The model's legacy in ATV manufacturing contributes to the model's reputation for reliability and work capability. This comprehensive Factory Service Manual provides detailed instructions for the maintenance, diagnosis, and repair of the LT-F300 and LT-F300F ATVs. It covers all major systems, including the engine, fuel system, transmission and drivetrain, suspension, brakes, and electrical system, with specific procedures for routine maintenance, troubleshooting, repairs, and component overhauls. The manual includes essential technical specifications, torque values, and wiring diagrams, making it an indispensable resource for owners, mechanics, and technicians seeking to keep their ATVs in optimal working condition.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300 King Quad
Model Variant:
LT-F300 (4x2) / LT-F300F (4x4)
Model Years Covered:
1999, 2000, 2001
Codes
Chassis Code General:
LT-F300 / LT-F300F
Chassis Code 2000:
LT-F300Y / LT-F300FY
Chassis Code 2001:
LT-F300K1 / LT-F300FK1 / LT-F300FK2
👋 Introduction
Market Position
Category:
Utility All-Terrain Vehicle (ATV)
Target Audience:
Outdoor enthusiasts, farmers, ranchers, recreational riders
Competitive Analysis
Competitors:
Honda FourTrax, Yamaha Kodiak, Polaris Sportsman
Key Features
Engine Type:
SOHC, liquid-cooled, four-stroke
Drivetrain:
Shaft drive (2WD and 4WD options)
Transmission:
Automatic (CVT-like or clutch-based with hi/low range)
Suspension:
Independent front suspension, Swingarm rear suspension
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service and repair for Suzuki LT-F300 and LT-F300F ATVs
Specific Models Covered:
LT-F300, LT-F300F, LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2
Page Count
Total Pages:
384
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, inspection, assembly, torque specifications, timing procedures, valve adjustment, cooling system
Fuel System:
Carburetor service and adjustment, fuel pump, fuel filter, fuel tank, fuel lines
Transmission Drivetrain:
Gearbox, clutch operation, drive shafts, propeller shafts, differential (for 4x4), chain drive maintenance, final drive
Suspension:
Front and rear suspension components, shock absorbers, control arms, wheel bearings, steering knuckle
Brakes:
Hydraulic brake system, brake fluid specifications, master cylinder, brake calipers, brake pads, brake lines, brake pedal, parking brake
Electrical System:
Ignition system, starter motor, charging system (alternator/stator), battery service, lighting, wiring diagrams, fuses, switches, CDI unit
Cooling System:
Radiator service, coolant specifications, fan operation, water pump
Frame Bodywork:
Chassis inspection, frame straightening, body panel removal and installation, seat, fenders, handlebars
Wheels Tires:
Tire pressure specifications, wheel removal and installation, lug nut torque
Procedures Included
Maintenance:
Routine maintenance checks, lubrication points, filter replacements, spark plug service, valve clearance checks
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting guidance
Repair:
Step-by-step repair instructions for all major components and systems
Rebuilds:
Detailed instructions for engine and transmission rebuilds
Overhaul:
Complete disassembly, cleaning, inspection, and reassembly procedures
Adjustments:
Carburetor tuning, ignition timing, brake adjustments, clutch adjustments
Technical Depth
Depth:
Full factory repair and service manual covering all aspects of maintenance, diagnosis, and repair
Detail Level:
Highly detailed with specific torque specifications, measurements, and diagrams
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
Likely text-searchable, allowing for quick finding of information
Print Quality
Quality:
Professional, typically scanned from original factory documentation
Binding Type
Type:
N/A (PDF format)
Paper Type
Type:
N/A (PDF format)
⚙️ Engine Specifications
Primary Engine
Type:
4-stroke, SOHC, single-cylinder
Displacement:
280 cc (approx.)
Bore X Stroke:
72.0 mm x 68.6 mm (typical for this engine family)
Cooling System:
Liquid-cooled
Ignition:
CDI, electronic ignition
Carburetion:
Mikuni carburetor (specific model to be detailed in manual)
Performance
Horsepower:
Approx. 18-20 HP (estimated, factory specs vary)
Torque:
Approx. 16-18 lb-ft (estimated)
Fuel System
Fuel Type:
Unleaded gasoline (87 octane or higher)
Fuel Tank Capacity:
Approx. 3.0 - 3.5 gallons (variable by year/submodel)
🔧 Transmission
Standard
Type:
Automatic Transmission with Hi/Low range and Reverse
Drive System:
Shaft drive to rear wheels (2WD) or front and rear wheels (4WD)
Clutch:
Automatic centrifugal clutch
Features
Gear Selection:
H (High), L (Low), N (Neutral), R (Reverse)
Differential Lock:
Available on 4x4 models (LT-F300F)
📐 Dimensions
Exterior
Length:
Approx. 77.6 - 80.7 inches (varies by year/submodel)
Width:
Approx. 45.9 - 46.1 inches (varies by year/submodel)
Height:
Approx. 43.5 - 44.7 inches (varies by year/submodel)
Weights
Dry Weight:
Approx. 518 - 551 lbs (varies by year/submodel)
Curb Weight:
Approx. 538 - 573 lbs (varies by year/submodel)
Cargo
Front Rack Capacity:
Approx. 44 lbs
Rear Rack Capacity:
Approx. 176 lbs
Towing Capacity:
Approx. 992 lbs
🛡️ Safety Features
Ratings
Atv Safety:
ATVs are complex machines; always follow safety guidelines. Manual emphasizes safe operation.
Active Features
Braking:
Hydraulic disc brakes front and rear
Parking Brake:
Mechanical parking brake system
Passive Features
Lighting:
Headlights, taillight/brake light
Frame Construction:
Steel tube frame for durability
💡 Technology Features
Infotainment
Features:
N/A (Utility ATV, no infotainment system)
Driver Assistance
Features:
N/A (Utility ATV, no electronic driver assistance systems)
Connectivity
Features:
N/A (Utility ATV, no connectivity features)
🔧 Maintenance
Service Intervals
Oil Change:
Every 1000 km or 6 months (refer to manual for precise intervals)
Spark Plug Check:
Every 1000 km or annually
Air Filter Cleaning:
Every 500 km or as needed in dusty conditions
Fluid Specifications
Engine Oil:
SAE 10W-40 API SE, SF, or SG (refer to manual for exact specification)
Engine Oil Capacity:
Approx. 1.9 L (with filter change)
Coolant:
Permanent type antifreeze (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Carburetor Fouling:
Common issue with older ATVs; regular cleaning and proper fuel storage are key.
Starter Solenoid Failure:
Can occur with age; manual provides testing procedures.
Suspension Wear:
Ball joints, bushings, and tie rod ends can wear with use; manual details replacement.
Drive Shaft Boots:
Can tear, leading to bearing damage; inspection recommended.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation
Legacy:
Suzuki has a long history in motorcycle and ATV manufacturing, known for reliable and performance-oriented vehicles.
Model Evolution
King Quad Lineage:
The LT-F300 King Quad was part of Suzuki's popular line of utility ATVs, evolving from earlier models and paving the way for more advanced King Quads.
Production
Manufacturing Region:
Japan (typical for Suzuki ATVs of this era)
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Suzuki ATVs of this era were generally well-regarded for their durability and work capability.
Ratings
Consumer Reviews:
Positive for reliability and performance in utility tasks, though specific awards are not readily documented for this model year.
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