🏷️ Basic Information

Make:

Suzuki

Model:

RM250 / RMX250

Product Name:

Suzuki RM250 RMX250 RM & RMX BIKE Workshop Service Repair Manual

Product Description:

SUZUKI RM250 RMX250 RM & RMX 250 BIKE WORKSHOP REPAIR SERVICE MANUAL

Rm250 Applicable Years:

1995-2008

Rmx250 Applicable Years:

1996-2002

Engine Code Rmx250:

249 cc Single Cylinder, 2-Stroke, Liquid-Cooled

Engine Code Rm250:

249 cc Single Cylinder, 2-Stroke, Water/Liquid-Cooled

👋 Introduction

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics

Value Proposition:

Inexpensive way to keep machines working properly, perform large repairs and modifications at home, stop wasting money on routine maintenance.

Manual Features:

Comprehensive, intuitive electronic PDF format, detailed illustrations, step-by-step instructions with pictures & diagrams.

Manual Purpose:

Number one source for repair and service information.

📋 Manual Details

Sections Covered:

General Information, Maintenance, Engine Dismounting, Mounting Engine, Cylinder-Cylinder Head, Piston & Crankshaft, Clutch System, Kickstarter, Magneto Rotor & Stator, Transmission, Fuel System, Cooling System, Exhaust Valve, Constructions, Front & Rear Wheel, Front & Rear Brakes, Front Fork, Steering System, Rear Suspension, Electrical System, Troubleshooting, Special Tools

Page Count Estimated:

Comprehensive (Specific count not provided, but description implies extensive detail)

Manual Type:

Workshop Service Repair Manual

Language:

English (Assumed based on common manual language for this market)

File Format:

PDF

📖 Manual Coverage

Powertrain:

Engine, Transmission, Clutch, Cooling System, Fuel System

Chassis:

Frame, Wheels, Brakes, Suspension (Front Fork, Rear Suspension), Steering System

Electrical:

Magneto Rotor & Stator, Electrical System Components

Maintenance Procedures:

Routine Maintenance, Service Intervals, Fluid Changes, Component Lubrication

Repair Procedures:

Engine Rebuilds (Piston, Crankshaft), Transmission Overhauls, Clutch Replacements, Brake System Repairs, Suspension Servicing, Electrical Component Repair

Diagnostic Procedures:

Troubleshooting Guides, Fault Diagnosis

Specialized Procedures:

Exhaust Valve Operation, Special Tool Usage

Depth Of Coverage:

Comprehensive, from basic maintenance to complete engine and chassis disassembly/reassembly

Detail Level:

Detailed step-by-step instructions with illustrations, pictures, and diagrams

📊 Manual Specifications

File Type:

ZIP Archive containing PDF

Viewing Requirements:

Adobe Acrobat Reader

Extraction Requirements:

WinZip or WinRAR Software

Printability:

All pages printable

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Operating Systems:

All Windows Versions, All Mac Versions

⚙️ Engine Specifications

Engine Type:

2-Stroke, Single Cylinder

Engine Displacement:

249 cc

Cooling System:

Liquid-Cooled (RM250: Water/Liquid-Cooled)

Power Output Rm250:

Refer to manual for specific output figures (typically competitive for its era, known for strong mid-range and top-end power).

Torque Output Rm250:

Refer to manual for specific output figures.

Fuel Delivery:

Carbureted (Specific carburetor model and jetting details within manual).

Ignition System:

CDI (Capacitor Discharge Ignition) with variable timing (details on timing adjustments in manual).

Exhaust Valve System:

Suzuki's Automatic Exhaust Poultr (AETC) system (detailed operation, maintenance, and troubleshooting covered).

Clutch Type:

Wet, Multi-plate (Specific friction plate thickness, spring rates, and fluid type detailed in manual).

Kickstarter Mechanism:

Standard kickstart system (maintenance and repair procedures included).

🔧 Transmission

Transmission Type:

6-Speed Constant Mesh

Gear Ratios:

Specific gear ratios for each model year are detailed in the manual.

Clutch Activation:

Cable-operated

Transmission Fluid:

Suzuki recommends specific transmission oil (e.g., SAE 80W API GL-4). Refer to manual for exact specifications and capacity.

📐 Dimensions

Wheelbase Rm250 Approx:

Refer to specific model year in manual (typically around 1450-1470 mm).

Seat Height Rm250 Approx:

Refer to specific model year in manual (typically around 950-965 mm).

Dry Weight Rm250 Approx:

Refer to specific model year in manual (typically around 98-102 kg).

Fuel Capacity Rm250 Approx:

Refer to specific model year in manual (typically around 7-8 Liters).

🛡️ Safety Features

Safety Ratings:

N/A (Off-road motorcycles are not typically subjected to formal road safety ratings like passenger cars).

Braking System:

Hydraulic Disc Brakes (Front and Rear). Manual covers brake pad replacement, caliper service, and fluid bleeding.

Suspension Performance:

High-performance suspension systems (e.g., Showa or Kayaba USD forks, linkage-type rear suspension) designed for off-road conditions. Manual provides adjustment and service details.

Frame Construction:

Lightweight yet strong aluminum frame (specific details on frame inspection and alignment in manual).

💡 Technology Features

Infotainment Systems:

N/A (These are off-road performance motorcycles, not equipped with traditional infotainment systems).

Driver Assistance Features:

N/A (Focus is on rider control and mechanical feedback).

Connectivity Features:

N/A

Exhaust Valve Control:

Suzuki's AETC system (Automatic Exhaust Poultr Control) is a key technological feature for optimizing power delivery across the rev range. The manual details its operation and maintenance.

🔧 Maintenance

Engine Oil Change:

Refer to manual for specific intervals based on usage. Typically, after every few rides for motocross.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Detailed procedure in manual.

Spark Plug Inspection:

Refer to manual for inspection and replacement intervals based on plug type and usage.

Coolant Type:

Ethylene glycol-based antifreeze mixture (50/50 with distilled water). Refer to manual for exact specification and capacity.

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid. Refer to manual for specific type and bleeding procedures.

Common Rm250 Issues:

Piston ring wear, clutch wear, exhaust valve sticking, carburetor jetting sensitivity. Manual provides diagnostic and repair steps.

Common Rmx250 Issues:

Similar to RM250, with potential focus on maintaining lighting and enduro-specific components if applicable.

📚 Vehicle History

Suzuki Offroad Legacy:

Suzuki has a long and successful history in motocross and off-road racing, with the RM series being a cornerstone of their performance lineup.

Rm250 Evolution Notes:

The RM250 underwent significant updates throughout its production run, including chassis changes, engine tuning, and suspension improvements. This manual covers a substantial portion of these evolutions.

Rmx250 Evolution Notes:

The RMX250 was positioned as a more off-road/enduro oriented model, often featuring a wider gear ratio, lighting, and sometimes a larger fuel tank compared to the RM250. This manual captures these distinctions.

Manufacturing Origin:

Japan (Typically)

🏆 Awards & Recognition

Racing Heritage:

Both the RM250 and RMX250 have a strong lineage of success in professional motocross and off-road racing, indicating their inherent performance capabilities.