2009 Suzuki RM85 RM85L Service Repair Manual 09

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Type: Motorcycle

Vendor:

Sku: 123684

Tags: 2009 Motorcycle Motorcycles RM Series RM85 RM85L Suzuki

Product variants

Description

This manual provides comprehensive service and repair information for the 2009 RM85 and RM85L models. These competition dirt bikes are renowned for their performance and reliability in motocross racing. Engineered with a potent 2-stroke, liquid-cooled engine and a robust chassis, the RM85 series is designed for demanding off-road use. Key features include a powerful engine, responsive suspension, and durable construction, making it a favorite among young riders and aspiring racers. This manual is an essential resource for maintaining the optimal performance and longevity of your RM85. The purpose of this Service Repair Manual is to guide owners and technicians through all aspects of vehicle maintenance, troubleshooting, and repair. It covers detailed procedures for engine overhaul, drivetrain components, chassis systems, and electrical diagnostics. You will find information on periodic maintenance schedules, machine tuning, component-specific repairs, and troubleshooting common issues. With high-quality diagrams and clear, step-by-step instructions, this manual empowers you to perform all necessary servicing and repairs efficiently, ensuring your 2009 RM85 or RM85L remains in peak condition.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Model Variant:

RM85L

Year:

Codes

Model Code Rm85:

RM85K9

Model Code Rm85L:

RM85LK9

👋 Introduction

Market Position

Target Audience:

Do-It-Yourself (DIY) mechanics and owners of 2009 Suzuki RM85/RM85L.

Value Proposition:

Most complete service manual for the specific model, offering significant cost savings over professional servicing.

Competitive Analysis

Uniqueness:

Claims to be the most comprehensive manual ever compiled for this specific model year and variants.

Key Features

Accessibility:

Instant download, accessible on multiple operating systems, printable.

Completeness:

Covers all aspects of servicing and repair from front to rear.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair for 2009 Suzuki RM85 and RM85L models.

Secondary Coverage:

Periodic maintenance, troubleshooting, machine tuning, component-specific repairs.

Page Count

Estimated Pages:

Likely 300-500 pages (typical for a comprehensive service manual, not explicitly stated).

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine:

Engine removal & installation, cylinder, piston, exhaust valve, cooling system, fuel system.

Drivetrain:

Clutch, kick starter, gearshifting, transmission, crankshaft.

Chassis:

Front and rear wheels, front and rear brakes, front fork & steering, rear suspension.

Electrical:

Electrical system diagnostics and repair.

Procedures Included

Maintenance:

General instructions, periodic maintenance, machine tuning.

Diagnostics:

Troubleshooting.

Repair:

Component-specific repair procedures for all major systems.

Special Procedures:

Engine rebuild, transmission overhaul, suspension adjustment.

Technical Depth

Depth:

Comprehensive from basic servicing to advanced repair and diagnostics.

📊 Manual Specifications

File Format

Format:

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Print Quality

Printability:

All pages are printable.

Diagram Quality:

High quality diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

2-Stroke, liquid-cooled, reed valve, single cylinder

Displacement:

84.7 cc

Bore:

48.0 mm

Stroke:

44.0 mm

Compression Ratio:

Approximately 8.8:1 (subject to service manual confirmation)

Performance

Horsepower:

Not explicitly stated in product description, but typically in the range of 20-25 HP for this class of dirt bike.

Torque:

Not explicitly stated in product description.

Fuel System

Carburetor:

Mikuni VM28SS

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Oil Mixture:

Pre-mix 2-stroke engine oil and gasoline at a 50:1 ratio (verify in manual).

Cooling System

Type:

Liquid-cooled

Coolant Type:

Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant (verify in manual).

Exhaust Valve

Type:

Suzuki Advanced Exhaust System (SAES), power valve system.

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Optional

Optional Transmissions:

Features

Clutch:

Wet, multi-plate

Gear Ratios:

Detailed gear ratios are covered in the manual.

Transmission Oil:

Suzuki Gear Oil API GL-4, SAE 80W or equivalent (verify in manual).

📐 Dimensions

Exterior

Overall Length:

Approximately 1845 mm (72.6 in)

Overall Width:

Approximately 750 mm (29.5 in)

Overall Height:

Approximately 1165 mm (45.9 in)

Wheelbase:

Approximately 1240 mm (48.8 in)

Ground Clearance:

Approximately 320 mm (12.6 in)

Seat Height:

Approximately 850 mm (33.5 in)

Weights

Dry Weight:

Approximately 74 kg (163 lbs)

Curb Weight:

Not explicitly stated, typically higher than dry weight.

Fuel Tank Capacity:

5.7 L (1.5 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

As a competition dirt bike, formal crash test ratings are not applicable. Safety is paramount in rider operation and protective gear.

Active Features

Brakes:

Front: Disc brake, Rear: Disc brake. Manual covers detailed inspection, service, and bleeding procedures.

Passive Features

Frame:

Semi-double cradle frame designed for rigidity and handling.

Suspension:

Front: Inverted telescopic fork, Coil spring, oil damped. Rear: Swing arm, coil spring, oil damped. Manual details maintenance and adjustments.

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (Competition dirt bike with no infotainment features).

Driver Assistance

Assistance Systems:

N/A (No electronic driver assistance systems).

Connectivity

Connectivity Features:

N/A (No connectivity features).

Engine Management

Ignition System:

CDI (Capacitor Discharge Ignition) with electronic timing. Manual covers ignition system testing.

Cooling Fan:

Electric cooling fan for the radiator, controlled by a thermostat. Manual covers fan system operation and testing.

🔧 Maintenance

Service Intervals

Oil Change Engine:

Recommended at specific operating hours or mileage, detailed in the manual.

Air Filter Cleaning:

Frequent cleaning recommended based on riding conditions, detailed in the manual.

Spark Plug Inspection:

Periodic inspection and replacement, detailed in the manual.

Chain Maintenance:

Regular cleaning, lubrication, and tension adjustment are critical.

Fluid Specifications

Coolant:

Suzuki Super Long Life Coolant or equivalent (e.g., 50/50 mix of ethylene glycol and distilled water).

Transmission Oil:

Suzuki Gear Oil API GL-4, SAE 80W.

Fork Oil:

Specific suspension fluid type and viscosity are detailed in the manual (e.g., Showa SS-03 or equivalent).

Known Issues

Common Wear Items:

Clutch plates, piston rings, spark plugs, air filters, chain and sprockets, brake pads are common wear items in this class of motorcycle.

Carburetor Tuning:

Proper carburetor jetting and adjustment are crucial for optimal performance and can be a common area for tuning.

Exhaust Valve Maintenance:

The power valve system (SAES) requires periodic cleaning and inspection to prevent carbon buildup, which is detailed in the manual.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese manufacturer with a long history in motorcycles, including motocross and off-road.

Model Evolution

Rm Series:

The RM85 is part of Suzuki's long-standing RM line of motocross bikes, known for performance and reliability in its class.

Rm85 Updates:

The 2009 model represents an evolution with refinements over previous years, including chassis and engine tuning for improved performance.

Production

Production Location:

Likely manufactured in Japan or other Suzuki facilities.

🏆 Awards & Recognition

Recognitions

Motocross Awards:

While specific awards for the 2009 RM85 are not listed in the product description, the RM85 model line is generally well-regarded in its class for performance and durability in amateur and junior motocross racing.