Engine Mechanical:
Complete overhaul and rebuilding procedures, component removal/installation, specifications.
Engine Control System:
Diagnosis and repair of ECU, sensors, actuators, and emission control systems.
Fuel System:
Fuel tank, pump, lines, filter, injectors, pressure testing, and diagnosis.
Cooling System:
Radiator, thermostat, water pump, hoses, coolant specifications, leak detection, and repair.
Ignition System:
Spark plugs, coils, ignition timing, diagnosis of ignition related issues.
Exhaust System:
Catalytic converter, mufflers, pipes, gaskets, and troubleshooting.
Transmission Transaxle:
Manual and Automatic transmission servicing, repair, overhaul, fluid specifications, and control systems.
Clutch System:
Clutch unit, pedal, master/slave cylinders, hydraulic system, repair, and adjustment.
Driveline:
Drive shafts, CV joints, differential case assembly, and related components.
Suspension System:
Front and rear suspension, shocks, springs, control arms, alignment procedures and specifications.
Steering System:
Steering column, power steering system, tie rods, diagnosis and repair.
Brake System:
Brake fluid, master cylinder, booster, calipers, pads, rotors, ABS diagnosis and repair.
Electrical Distribution:
Fuse boxes, relays, power distribution, wiring harness repair.
Wiring Diagrams:
Complete, detailed wiring schematics for all vehicle systems.
Lighting System:
Headlights, taillights, interior lighting, bulb specifications, and troubleshooting.
Instrumentation Warnings Systems:
Instrument cluster, warning lights, sensor diagnostics, and gauge troubleshooting.
Battery Charging Systems:
Battery, alternator, starter motor, diagnosis and service.
Climate Control:
Air conditioning system, heater core, blower motor, refrigerant, diagnosis and repair.
Audio Visual System:
Radio, speakers, amplifier, antenna, and related components.
Body Frame Mounting:
Body panels, chassis components, structural integrity, repair procedures.
Supplemental Restraint System:
Airbags, seat belts, SRS module, diagnosis and safety precautions.
Wiper Washer System:
Wiper motors, blades, washer fluid system, and controls.
Sun Roof System:
Sunroof operation, motor, tracks, and repair (if equipped).
Engine Overhaul Rebuilding:
Comprehensive steps for full engine disassembly, inspection, and reassembly.
Timing Belt Replacement:
Detailed procedure including alignment marks, tensioner replacement, and torque specifications.
Trouble Codes Diagnostics:
Identification of OBD-II codes, diagnostic tree charts, and troubleshooting procedures.
Front End Alignment:
Specifications and procedures for camber, caster, toe adjustment.
Transmission Removal Installation:
Step-by-step guide for removing and reinstalling both manual and automatic transmissions.
Air Conditioning Service:
Refrigerant types, capacities, evacuation, recharging, and leak testing.
Brake Servicing:
Pad replacement, rotor resurfacing/replacement, caliper service, bleeding procedures.
U Joint Cv Joint Service:
Inspection, replacement, and lubrication of universal and constant velocity joints.
Repair Procedures:
A-Z coverage of all repair tasks, from simple replacements to complex overhauls.
Vacuum Diagrams:
Detailed vacuum routing diagrams for engine and emission control systems.
Depth:
Complete and comprehensive, covering all aspects of repair and maintenance.
Illustrations Diagrams:
Hundreds of detailed illustrations, exploded diagrams, and photographs.
Specifications:
Detailed technical data, torque specifications, fluid capacities, and clearances for all components.
Factory Maintenance:
Includes factory maintenance schedules and charts.
Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, subject to driving conditions. Refer to manual for precise interval.
Timing Belt Replacement:
Critical interval, usually around 60,000-100,000 miles (96,000-160,000 km). Consult manual for exact mileage/time recommendation.
Spark Plug Replacement:
Typically around 60,000-100,000 miles for iridium or platinum plugs. Refer to manual for specific type and interval.
Engine Coolant:
Proprietary Suzuki coolant or a quality Asian-blue ethylene glycol based coolant with distilled water, typically 50/50 mix. Capacity ~5-6 liters.
Brake Fluid:
DOT 3 or DOT 4, check manual for precise specification.
Engine Mounts:
Can degrade over time leading to increased vibration.
Suspension Components:
Wear on bushings, ball joints, and tie rod ends can occur with mileage, especially in adverse road conditions.
Exhaust Manifold:
Some reports of cracking on older models, particularly the J20 engine.
