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Suzuki VS700 VS750 VS800 S50 1985-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: VS700 Intruder / VS750 Intruder / VS800 Intruder / Boulevard S50 Category: Cruiser Motorcycle Generation First Generation Start Year: 1985 Last Generation End...
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Type: Motorcycle
Vendor:
Sku: 168665
Suzuki VS700 VS750 VS800 S50 1985-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS700 Intruder / VS750 Intruder / VS800 Intruder / Boulevard S50
Category:
Cruiser Motorcycle
Generation
First Generation Start Year:
1985
Last Generation End Year:
2009
Codes
Internal Model Codes:
VS700, VS750, VS800, VZ800 (for Boulevard S50 context)
👋 Introduction
Market Position
Target Audience:
Owners and technicians of Suzuki VS700, VS750, VS800 Intruder, and Boulevard S50 motorcycles seeking detailed repair and maintenance guidance.
Competitive Analysis
Value Proposition:
Provides a cost-effective solution for maintaining and repairing these specific Suzuki models, offering the same information found in official dealership manuals.
Key Features
Instruction Quality:
Illustrated with clear, step-by-step instructions for complex procedures.
Diagnostic Support:
Includes troubleshooting guides to help diagnose and fix problems promptly.
Accessibility:
Instantly downloadable and can be saved on multiple devices for continuous access.
📋 Manual Details
Coverage Areas
Supported Models Years:
Suzuki VS700 Intruder (1986-1987), VS750 Intruder (1987-1991), VS800 Intruder (1985, 1992-2004), Boulevard S50 (2004-2009)
Page Count
Estimated Pages:
Very Large (Indicative of comprehensive coverage, likely several hundred pages)
Manual Type
Type:
Service Repair Manual / Workshop Manual / Factory Manual
Language
Language:
English
Format
Digital Format:
PDF (Downloadable, potentially zipped)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, inspection, tuning, troubleshooting. Fuel system (carburetor details, fuel pump, lines), lubrication system (oil pump, filters, capacities), cooling system (radiator, fan, coolant), exhaust system.
Drivetrain:
Transmission inspection, repair, and overhaul. Clutch operation and maintenance. Shaft drive system inspection and lubrication.
Electrical:
Ignition system (spark plugs, coils, timing), charging system (alternator, regulator/rectifier), starting system (starter motor, battery), lighting system (headlight, taillight, turn signals), instrumentation, wiring diagrams, troubleshooting electrical faults.
Chassis:
Frame inspection and repair. Front fork (telescopic, damping adjustments, seal replacement). Rear suspension (shock absorbers, linkage). Steering system (headset bearing maintenance). Braking system (hydraulic components, brake pad replacement, fluid bleeding, disc inspection). Wheel and tire maintenance (bearing inspection, tire pressure, replacement).
Bodywork:
Fender removal and installation, fuel tank maintenance, seat assembly, fairings (if applicable), and general cosmetic component care.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, brake fluid flushes, coolant checks, chain/shaft drive lubrication and adjustment, general tune-up procedures.
Repair Overhaul:
Complete engine rebuilds, transmission overhauls, carburetor synchronization and repair, electrical component replacement, suspension rebuilds, brake system repairs.
Troubleshooting:
Diagnostic procedures for common and complex issues across all vehicle systems, including engine performance problems, electrical faults, and braking issues.
Diagnostics:
Step-by-step diagnostic flowcharts and symptom-based troubleshooting guides.
Technical Depth
Depth:
Comprehensive, covering from basic periodic maintenance to complete engine and component overhauls, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all major operating systems (Windows, macOS, Linux) and PDF readers.
Print Quality
Printability:
High-resolution PDF, allowing for clear printing of all diagrams and text.
Binding Type
Digital Delivery:
N/A (Digital download, no physical binding)
Paper Type
Digital Format Details:
PDF format, potentially requiring decompression software (WinZip, WinRAR).
⚙️ Engine Specifications
Primary Engine
Type:
V-Twin, Four-stroke, Air-cooled (early models) / Liquid-cooled (later models, specifically Boulevard S50)
Displacement Vs700:
699 cc
Displacement Vs750:
747 cc
Displacement Vs800 S50:
805 cc
Performance
Bore X Stroke Vs800:
83.0 mm x 74.4 mm
Compression Ratio Vs800:
9.3:1
Fuel System
Carburetion Early Models:
Dual Mikuni CV carburetors (e.g., VM34SS or similar)
Fuel Injection Later Models:
Electronic Fuel Injection (EFI) on Boulevard S50 models
Lubrication System
Type:
Wet sump (common across models)
🔧 Transmission
Standard
Type Early Models:
5-speed manual
Type Later Models:
5-speed manual (continued)
Features
Drive Type:
Shaft drive
📐 Dimensions
Exterior
Wheelbase Vs800 Approx:
Approx. 1600 mm (63 inches)
Weights
Dry Weight Vs800 Approx:
Approx. 205 kg (452 lbs)
🛡️ Safety Features
Ratings
General Safety:
No formal crash ratings for motorcycles of this era, but manual covers brake system safety and operational checks.
Active Features
Braking System:
Front: Hydraulic disc brake. Rear: Drum brake (early models) / Disc brake (later models).
Passive Features
Lighting:
Halogen headlight, LED taillight (on some later models), standard turn signals.
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, tachometer (on some models), odometer, trip meter, indicator lights (neutral, oil pressure, turn signals, high beam).
Driver Assistance
Electronic Aids:
Generally limited; focus is on mechanical and electrical systems. Later models may feature EFI.
Connectivity
Wireless Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Typically every 3,000-5,000 miles or annually, refer to manual for specific intervals.
Spark Plug Replacement:
Recommended at 7,500-15,000 mile intervals, depending on plug type and usage.
Brake Fluid Flush:
Every 2 years or as recommended by the manual to ensure optimal braking performance.
Fluid Specifications
Engine Oil Type Vs800:
SAE 10W-40 API SG or higher (check manual for exact specification and capacity, typically around 3.2-3.5 liters with filter change).
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid (ensure compatibility as per manual).
Coolant Type:
Ethylene glycol-based antifreeze coolant with corrosion inhibitors (for liquid-cooled models). Specific mixture ratio (e.g., 50/50) will be in the manual.
Known Issues
Carburetor Performance:
Older models can experience carburetor gumming and synchronization issues if not regularly maintained or if fuel is left in the system for extended periods.
Regulator Rectifier:
Some models may experience failures of the regulator/rectifier unit, leading to charging system problems. The manual will detail testing procedures.
Shaft Drive Splines:
Periodic lubrication of shaft drive splines is crucial to prevent wear and seizing. The manual will provide the correct lubrication points and intervals.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle Legacy:
Suzuki has a long history in motorcycle manufacturing, known for reliable and performance-oriented machines across various segments.
Model Evolution
Intruder Lineage:
The Intruder line began with the VS700 in the mid-80s, establishing Suzuki's presence in the cruiser market. Displacement increases (750cc, 805cc) and eventual rebranding as the Boulevard S50 signify model refinement and adaptation to market trends.
Production
Production Period:
1985-2009
🏆 Awards & Recognition
Recognitions
Market Reception:
The Intruder/Boulevard line has been well-received by riders for its classic styling, comfortable riding position, and reliable performance within the cruiser segment.
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