Tesla Model S Service & Repair Manual & Wiring diagram
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🏷️ Basic Information Identification Make: Tesla Model: Model S Model Years Covered: 2012-2016 👋 Introduction Market Position Market Position: The Tesla Model S, particularly in its early production years (2012-2016),...
The Tesla Model S, particularly in its early production years (2012-2016), was positioned as a premium, all-electric luxury sedan, aiming to disrupt the automotive market with its performance, technology, and sustainable powertrain. It was a pioneering vehicle in the modern EV landscape.
Competitive Analysis
Competitive Analysis:
Competed against established luxury sedans from brands like Mercedes-Benz (S-Class, E-Class), BMW (7 Series, 5 Series), and Audi (A8, A6), while also setting a new benchmark for electric vehicle performance and range.
Key Features
Key Features:
All-electric powertrain, long-range capability, minimalist interior design with large central touchscreen, over-the-air software updates, impressive acceleration, advanced safety features, and a focus on autonomous driving technology.
Estimated 5000+ pages (typical for comprehensive service manuals of this nature, exact count not provided but implied by scope and format)
Manual Type
Manual Type:
Workshop Service & Repair Manual with Wiring Diagrams
Language
Language:
English
Format
Format:
ISO DVD Image (containing HTML and PDF files)
📖 Manual Coverage
Systems Covered
Systems Covered:
Powertrain (Electric Drive Unit, Battery Pack, Power Electronics), Chassis, Suspension (Front & Rear), Steering System, Braking System (Regenerative & Friction), Body & Frame, HVAC System, Electrical System (High Voltage & Low Voltage), Infotainment System, Advanced Driver-Assistance Systems (Autopilot Hardware), Safety Systems (Airbags, Seatbelts), Charging System, User Interface and Controls
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Service, Component Removal & Installation, Troubleshooting Guides, Diagnostic Procedures, Electrical System Diagnosis, Wiring Harness Repair, Bodywork Repair, Suspension and Steering Alignment, Brake Service, Battery System Servicing (general, specific high-voltage battery pack service requires specialized training/equipment), HVAC System Servicing, Software Updates (diagnostic tools may be required), Wheel and Tire Service
Technical Depth
Technical Depth:
Comprehensive: Covers basic maintenance to advanced diagnostics and repairs. Includes detailed specifications, torque values, component testing, and wiring schematics.
📊 Manual Specifications
File Format
File Format:
ISO image containing HTML and PDF files
Print Quality
Print Quality:
High-resolution PDF files suitable for printing. HTML content is web-browser viewable.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Dual Motor All-Wheel Drive (Performance/70D/85D/90D) or Single Motor Rear-Wheel Drive (60/75/85/P85/P85D variants). Permanent Magnet Synchronous Reluctance Motors.
Performance
Performance:
Power outputs varied significantly by model year and battery configuration. For example, the 2016 Model S 90D featured approximately 416 hp (310 kW) and 485 lb-ft (657 Nm) torque. The P85D variant offered up to 691 hp (515 kW) in Ludicrous mode. Torque is instant and substantial, contributing to rapid acceleration.
Fuel System
Fuel System:
N/A (Battery Electric Vehicle - BEV). Power is delivered from the Lithium-ion battery pack to the electric motor(s).
🔧 Transmission
Standard
Standard:
Single-speed reduction gear transmission
Optional
Optional:
N/A (All models utilize a single-speed transmission for each motor)
Features
Features:
Direct drive, no clutch or traditional gear changes. Offers smooth and seamless acceleration. Regenerative braking integrated into powertrain management.
Seating for 5 adults comfortably. Spacious cabin due to flat floor design and absence of transmission tunnel. Rear cargo capacity: approx. 26.3 cu ft. Front trunk (frunk) capacity: approx. 3.3 cu ft.
Cargo
Cargo:
Rear cargo: 26.3 cu ft (744 L); Front trunk: 3.3 cu ft (93 L)
Weights
Weights:
Curb weight varied by battery size and configuration, ranging from approximately 4,476 lbs (2,030 kg) for a 60 kWh model to over 4,936 lbs (2,239 kg) for a 90 kWh model.
🛡️ Safety Features
Ratings
Ratings:
Achieved top safety ratings from IIHS and NHTSA, including a 5-star overall safety rating from NHTSA in its class. Often cited for its strong safety cell structure due to battery placement.
Active Features
Active Features:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC), Autopilot hardware (optional, includes Autosteer and Traffic-Aware Cruise Control depending on software version and purchase date), front and rear parking sensors, rearview camera, blind-spot monitoring (often part of optional packages).
Passive Features
Passive Features:
Advanced airbag system (front, side, curtain), crumple zones, reinforced body structure, high-strength steel, battery pack acting as a protective underbody shield.
💡 Technology Features
Infotainment
Infotainment:
Central 17-inch touchscreen interface controlling nearly all vehicle functions. Includes navigation, media playback (AM/FM, internet radio), Bluetooth connectivity, climate control, and vehicle settings. Early models may have had different software versions than later ones.
Driver Assistance
Driver Assistance:
Optional Autopilot hardware suite (HW 1.0) provided features like Traffic-Aware Cruise Control, Autosteer, Automated Emergency Braking, and Lane Departure Warning. Firmware updates were crucial for feature enablement and refinement. The manual will detail the operation and maintenance of these systems.
Connectivity
Connectivity:
Cellular connectivity for over-the-air software updates, remote access via mobile app, and streaming services. Wi-Fi connectivity for charging at home. The manual will cover aspects of the vehicle's network and communication modules.
🔧 Maintenance
Service Intervals
Service Intervals:
Key scheduled maintenance includes: Cabin air filter replacement (every 2 years), Brake fluid check and replacement (every 2 years), Tire rotation (every 6,250 miles or when tread depth difference is 2/32”), Air conditioning service, Wiper blade replacement as needed. Battery coolant and other specialized checks are detailed in the manual.
Fluid Specifications
Fluid Specifications:
Brake Fluid: DOT 3 or DOT 4 (refer to specific vehicle placard/manual), Coolant: Tesla proprietary (specifically formulated for high-voltage battery thermal management and powertrain cooling), Windshield Washer Fluid: Standard automotive windshield washer fluid.
Known Issues
Known Issues:
Early models experienced some reliability concerns with door handles, trunk latches, and suspension components. Battery degradation is a factor in all EVs. Infotainment screen glitches and early Autopilot hardware limitations are also points of note for this generation. The manual will provide diagnostic and repair procedures for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Tesla, Inc. was founded in 2003 with the mission to accelerate the world's transition to sustainable energy. The Model S, launched in 2012, was Tesla's first mass-produced vehicle and a critical step in demonstrating the viability of high-performance, long-range electric vehicles.
Model Evolution
Model Evolution:
The Model S evolved through various battery capacities (60, 70, 85, 90 kWh), powertrain configurations (RWD, AWD), and performance variants (e.g., P85, P85D, P90D, with Ludicrous mode introduced later). Significant updates included aesthetic refreshes and hardware enhancements for Autopilot.
Production
Production:
Produced at Tesla's Fremont Factory in California. The 2012-2016 models represent the first generation of the Model S, laying the groundwork for future iterations and Tesla's growth.
🏆 Awards & Recognition
Recognitions
Recognitions:
MotorTrend Car of the Year (2013), Car and Driver 10Best (multiple years), World Green Car of the Year (2013). Widely recognized for its innovation and impact on the automotive industry.
Ratings
Ratings:
Consistently received high ratings for performance, safety, and technological advancement from automotive journalists and organizations.
Certifications
Certifications:
Compliant with all relevant automotive safety and emissions standards in its primary markets (e.g., NHTSA, EPA in the US; Euro NCAP in Europe).
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