TGB Blade 425 400 Service Repair Manual

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Type: Atv

Vendor:

Sku: 104157

Tags: ATV Blade 400 Blade 425 Powersports Target Models TGB

Product variants

Description

This comprehensive service repair manual provides in-depth information for the TGB Blade 400 and TGB Blade 425 all-terrain vehicles. A reputable manufacturer known for its value and performance in powersports, engineered these ATVs for recreational and utility purposes. The Blade series represents a capable line, with the 400 and 425 models featuring single-cylinder, liquid-cooled engines. This manual covers all styles of these models, offering detailed insights into their mechanical and electrical systems. This factory service repair workshop manual is designed to assist both do-it-yourself owners and professional mechanics. It contains hundreds of pages of detailed, step-by-step instructions, complete with photos and illustrations for disassembly and repair. The manual covers all essential systems, including engine mechanical, fuel and lubrication, drivetrain, electrical, chassis, and suspension. It also provides guidance on maintenance procedures, troubleshooting, and technical specifications, enabling users to effectively maintain and repair their vehicles.

🏷️ Basic Information

Identification

Make:

Model:

Blade 400 / 425

Product Type:

Service Repair Manual

Product Format:

Digital (PDF)

Codes

Engine Codes Covered:

Likely single cylinder, liquid-cooled engine configurations common to TGB ATVs of this era.

👋 Introduction

Market Position

Target Audience:

Do-it-yourself (DIY) owners and experienced mechanics seeking comprehensive repair and maintenance information for TGB Blade 400 and 425 models.

Competitive Analysis

Advantage Over Paper:

More affordable than traditional paper manuals, convenient digital format, easily printable specific sections, accessible on multiple devices.

Key Features

Content Depth:

Hundreds of pages with detailed, step-by-step instructions, photos, and illustrations for complete disassembly and repair.

Cost Savings:

Empowers owners to perform their own repairs, saving significant costs compared to professional mechanic labor rates.

Convenience:

Instant download, accessible on various devices, no expiry dates, no additional fees.

📋 Manual Details

Coverage Areas

Models Covered:

TGB Blade 400, TGB Blade 425

Styles Covered:

All styles

Page Count

Estimated Page Count:

Hundreds of pages (as stated in product description)

Manual Type

Type:

Complete Official Full Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Accessibility:

Compatible with Windows, Mac, smartphones, tablets via web browser

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine removal, cylinder head/valve, cylinder/piston, crankshaft/crankcase, cooling system

Fuel And Lubrication:

Lubrication system, fuel system

Drivetrain:

V-type belt driving system, kick starter, final driving mechanism

Electrical:

Alternator/starting clutch, electrical equipment, electrical diagram

Chassis And Suspension:

Front brake and front wheel, steering/front suspension, rear brake/rear wheel/rear cushion

Bodywork:

Body cover

Procedures Included

Maintenance:

Service maintenance information, lubrication, fluid checks, component replacements

Repair:

Step-by-step repair instructions for all covered systems, complete disassembly procedures

Troubleshooting:

Implied through detailed diagnostic information and repair procedures, although not explicitly listed as a separate section.

Technical Depth

Depth:

Comprehensive factory service level, suitable for both DIY enthusiasts and professional mechanics. Includes detailed instructions with photos and illustrations for complete disassembly and repair.

📊 Manual Specifications

File Format

Quality:

High resolution for clear viewing and printing.

Searchable:

Likely text-searchable PDF for quick information retrieval.

Print Quality

Printability:

Fully printable; users can print the entire manual or specific pages.

Binding Type

Type:

Digital (PDF) - no physical binding

Paper Type

Type:

Digital - no physical paper type

Software Requirements

Required Software:

Adobe PDF Reader, WinZip (free online)

⚙️ Engine Specifications

Primary Engine

Configuration:

Single-cylinder, liquid-cooled (typical for TGB Blade 400/425)

Displacement:

Likely around 393cc for the 400 and 425cc for the 425 model, though precise figures would be detailed within the manual.

Performance

Horsepower:

Specific figures would be in the manual, generally in the 20-30 HP range for this class of ATV.

Torque:

Specific figures would be in the manual, providing torque curves for various RPMs.

Fuel System

Type:

Likely carbureted or fuel-injected (FI), depending on the specific model year and market. Manual will cover diagnosis and repair for either.

Cooling System

Type:

Liquid-cooled, with details on radiator, coolant flow, pump, and thermostat operation.

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT)

Optional

Type:

Not applicable for this model type.

Features

Drive Modes:

Likely includes High, Low, Neutral, Reverse, and Park (H-L-N-R-P) selector.

Belt Drive:

Detailed procedures for V-type belt inspection, replacement, and clutch assembly maintenance.

📐 Dimensions

Exterior

Length Width Height:

Specific dimensions are not provided but are covered within the 'Body Cover' section.

Weights

Curb Weight:

Specific weight figures would be detailed in the manual.

Towing Capacity:

Specific towing capacity, if applicable, would be listed in the manual.

🛡️ Safety Features

Ratings

Crash Test Results:

Not typically applicable or provided for ATVs in the same way as passenger vehicles. Focus is on operational safety.

Active Features

Braking System:

Front and rear brake system diagnostics, repair, and maintenance, including hydraulic components.

Passive Features

Frame Construction:

Information on frame inspection and potential repair procedures for chassis integrity.

Lighting System:

Coverage of headlights, taillights, brake lights, and indicators as part of the 'Electrical Equipment' section.

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer, odometer, fuel gauge, etc.) is standard. No advanced infotainment systems expected.

Driver Assistance

Features:

Focus is on mechanical and electrical systems, not advanced driver-assistance features.

Connectivity

Features:

No integrated connectivity features such as Bluetooth or Wi-Fi are expected for this generation of ATV.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 100 hours or 6 months for engine oil, and as specified for gearbox/final drive oil. Manual will provide precise intervals.

Spark Plug Maintenance:

Scheduled inspection and replacement intervals will be detailed.

Drive Belt Inspection:

Regular inspection and replacement intervals for the CVT belt are critical and will be outlined.

Fluid Specifications

Engine Oil Type:

Likely SAE 10W-40 or 20W-50 motorcycle/ATV specific oil. Manual will specify API classification and JASO standard.

Coolant Type:

Ethylene glycol-based antifreeze mixture. Manual will specify ratio and type.

Brake Fluid Type:

DOT 4 hydraulic brake fluid is standard. Manual will confirm.

Gear Oil Type:

Specifications for final drive and transmission oil will be provided.

Known Issues

Common Wear Items:

CVT belt, brake pads, suspension bushings, wheel bearings are common wear items on ATVs and are covered.

Electrical Connectors:

Corrosion or loose connections in electrical connectors can be a common issue, addressed in the electrical section.

📚 Vehicle History

Brand Heritage

Manufacturer:

TGB (Taiwan Golden Bee), a reputable manufacturer of scooters, ATVs, and other powersports vehicles known for their value and performance.

Model Evolution

Blade Series:

The Blade series represents TGB's line of sporty and capable all-terrain vehicles, with the 400 and 425 models offering mid-range displacement suitable for recreational and utility use.

Production

Production Years Covered:

The manual likely covers a range of production years for the Blade 400 and 425, as indicated by 'ALL STYLES COVERED'. Specific years would be confirmed by the manual's index.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

TGB vehicles generally receive positive reviews for their build quality and performance for their price point, though specific awards are not detailed in the product description.

Ratings

Consumer Satisfaction:

The availability of a comprehensive service manual indicates a focus on owner support and vehicle longevity, contributing to owner satisfaction.