🏷️ Basic Information

Make:

Toyota

Model:

Forklift Truck

Powertrain Type:

Diesel

Model Codes:

6FD10, 6FD14, 6FD15, 6FD18, 6FD20, 6FD23, 6FD25, 6FD28, 6FD30, 02-6FD10, 02-6FD14, 02-6FD15, 02-6FD18, 02-6FD20, 02-6FD23, 02-6FD25, 02-6FD28, 02-6FD30, 60-6FD20, 60-6FD23, 60-6FD25, 60-6FD28, 60-6FD30, 62-6FD20, 62-6FD23, 62-6FD25, 62-6FD28, 62-6FD30

👋 Introduction

Purpose:

Essential documentation for owners, operators, and technicians of Toyota Diesel Forklift Trucks, enabling efficient operation, maintenance, and repair.

Value Proposition:

Provides original factory data, ensuring accuracy and completeness unmatched by generic repair guides. Crucial for maintaining optimal performance and longevity of the equipment.

Highlight 1:

Comprehensive coverage of multiple model variants and series.

Highlight 2:

Detailed electrical system diagrams for accurate troubleshooting.

Highlight 3:

Factory-level technical specifications and procedures.

📋 Manual Details

Covered Models:

Toyota Diesel Forklift Trucks 6FD10, 6FD14, 6FD15, 6FD18, 6FD20, 6FD23, 6FD25, 6FD28, 6FD30, and variants including 02-, 60-, and 62- series prefixes.

Main Service Manual Pages:

462

Wiring Diagram Pages:

10

Type:

Workshop Service Manual

Language:

English

Delivery Format:

ZIP archive containing PDF files

📖 Manual Coverage

Powertrain:

Engine, Clutch, Torque Converter, Transmission, Propeller Shaft, Differential, Front Axle, Rear Axle.

Chassis & Controls:

Steering System.

Material Handling:

Body, Material Handling System, Mast, Cylinder, Oil Pump, Oil Control Valve.

Electrical:

Battery, Starting System, Charging System, Ignition System, Fuel System, Intake Heater (2Z Engine), Glow System (1DZ Engine), Emission Control (Gasoline/LPG - likely relevant for broader Toyota applications but included in diagrams), Working Lamp, Headlamp, Tail Lamp, Illumination, Stop Lamp, Horn, Turn Signal Lamp, Back Up Lamp, T/C Heat Gauge, Speed Meter, Rotary Light, Heater, Wiper & Washer, Speed Alarm, Combination Meter.

Maintenance:

Routine servicing, inspection, lubrication, adjustments.

Troubleshooting:

Diagnostic procedures for common and specific faults across all covered systems.

Repair & Overhaul:

Detailed step-by-step instructions for disassembly, repair, assembly, and overhaul of major components and systems.

Wiring Analysis:

Comprehensive circuit diagrams for electrical systems, enabling fault finding and component identification.

Depth:

Factory-level diagnostic and repair procedures, suitable for qualified technicians. Covers detailed component specifications, tolerances, and overhaul instructions.

📊 Manual Specifications

Primary Format:

PDF (Portable Document Format)

Secondary Format Details:

Contained within a ZIP archive for efficient delivery.

Printability:

Fully printable pages, allowing for on-site hard copy use.

Image Quality:

High quality illustrations and diagrams.

Binding:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

Searchability:

Searchable text allows for quick information retrieval.

Navigation Bookmarks:

Includes navigation bookmarks for easy chapter and section access.

⚙️ Engine Specifications

Engine Type:

Diesel (Specific engine model not explicitly stated but likely Toyota industrial diesel variants like 1DZ or similar, as indicated by glow system reference)

Power Delivery:

Designed for robust performance and torque delivery suitable for material handling applications.

Fuel Type:

Diesel fuel

Components:

Fuel injection system, fuel filter, intake manifold, exhaust system.

🔧 Transmission

Type:

Automatic (likely hydrostatic or torque converter automatic based on component list)

Options:

N/A (Manual covers standard factory configurations)

Torque Converter:

Included in the powertrain for smooth power transfer.

📐 Dimensions

Configuration:

Compact industrial forklift design for maneuverability in various work environments.

Operating Weight:

Varies by specific model (e.g., 6FD10 to 6FD30 indicating capacity ranges from 1 to 3 tons). Specific weight figures would be detailed within the manual.

Load Capacity:

Nominal capacities range from 1000 kg (2200 lbs) to 3000 kg (6600 lbs) based on model numbers (e.g., 6FD10, 6FD30).

🛡️ Safety Features

Industry Standards:

Designed to meet relevant industrial safety standards for material handling equipment.

Operational Safety:

Features such as reliable braking, steering, and hydraulic controls are critical for safe operation.

Operator Protection:

Operator presence system (likely), seatbelts, and structural integrity of the overhead guard (OHG) are standard safety provisions.

💡 Technology Features

Cabin Features:

Focuses on operational controls, not infotainment. Features include driver's seat, steering wheel, pedals, and control levers for lift, tilt, and side shift.

Operational Aids:

Instrument cluster with warning lights and gauges (speed meter, fuel level), horn, and potentially basic lighting controls.

Diagnostic Ports:

While not explicitly stated, modern industrial equipment often includes diagnostic capabilities. The manual would detail access and procedures if present.

🔧 Maintenance

General Guidelines:

Detailed service intervals (e.g., daily, weekly, monthly, annual, or based on operating hours) for all major systems are provided within the manual.

Engine Oil:

Specific viscosity grades (e.g., SAE 10W-30, 15W-40) and API service classifications will be detailed in the manual, along with capacity.

Hydraulic Fluid:

Recommended ISO VG viscosity grade and fluid type for the hydraulic system will be specified. Common types include AW hydraulic oil.

Transmission Fluid:

Specific ATF (Automatic Transmission Fluid) or specialized transmission fluid types and specifications will be listed for the torque converter transmission.

Coolant:

Type of antifreeze/coolant mixture (e.g., ethylene glycol based) and recommended concentration will be detailed for the cooling system.

Common Wear Items:

As with most industrial equipment, common wear items include hydraulic hoses and seals, brake components, tires, and lift chains. The manual will guide inspection and replacement.

Engine Reliability:

Toyota diesel engines are generally robust. Issues could include glow plug failures, fuel system clogging (if poor fuel quality is used), or exhaust system issues.

Hydraulic System:

Potential issues like slow lift speed or leaks may arise from wear in the oil pump, cylinder seals, or control valves, all of which are covered in the manual.

📚 Vehicle History

Toyota Industrial Equipment:

Toyota is a globally recognized leader in material handling equipment, with a long history of producing reliable and innovative forklifts.

6Fd Series:

The 6FD series represents a generation of Toyota's diesel counterbalance forklift trucks, known for their durability and performance in demanding environments.

Manufacturing Origin:

Manufactured by Toyota Industries Corporation, a significant player in the global logistics and industrial machinery market.

🏆 Awards & Recognition

Toyota Quality:

Toyota's reputation for manufacturing excellence and reliability is a form of industry recognition. Specific awards for this forklift model are not provided but its lineage is reputable.