Vehicle Segment:
Compact Pickup Truck / Light Commercial Vehicle
Reputation:
Renowned for exceptional durability, reliability, and off-road capability.
Key Competitors:
Nissan Navara/D22, Mitsubishi Triton/L200, Ford Ranger (early models), Isuzu D-Max (early models)
Design Philosophy:
Rugged body-on-frame construction, robust suspension, and simple yet effective powertrain options designed for hard work and diverse environments.
Manual Value Proposition:
Provides comprehensive technical guidance essential for owners and technicians to maintain and repair the vehicle, ensuring longevity and optimal performance.
Engine Coverage:
2.0L 1RZ-E, 2.4L 2RZ-E, 2.7L 3RZ-FE, 3.0L 1KZ-TE (Diesel)
Transmission Coverage:
5-Speed Manual, 4-Speed Automatic
Body Styles Covered:
Single Cab, Extra Cab, Double Cab, Chassis Cab, Pickup Truck
Estimated Page Count:
1500+
Manual Type:
Factory Service Manual / Repair Manual
Powertrain Systems:
Engine mechanical, Engine control (EFI), Fuel system, Ignition system, Exhaust system, Cooling system, Lubrication system, Turbocharger (1KZ-TE)
Drivetrain Systems:
Transmission (manual/automatic), Transfer case, Driveshafts, Axles, Differentials, Clutch
Chassis Systems:
Suspension (front/rear), Steering system, Brakes (front disc/rear drum/ABS), Wheel alignment
Electrical Systems:
12V electrical system, Battery, Charging system (alternator), Starting system, Lighting, Gauges and indicators, Wiper and washer system, Audio system, Wiring diagrams
Body And Interior:
Body panels, Doors, Windows, Seats, Interior trim, HVAC system, Seat belts, Airbags (where applicable)
Maintenance Procedures:
Scheduled maintenance, Oil and filter changes, Fluid checks and replacements, Spark plug replacement, Air filter replacement, Fuel filter replacement, Coolant flush
Repair Procedures:
Engine overhaul, Transmission repair/rebuild, Brake caliper/rotor/pad replacement, Suspension component replacement (shocks, springs, bushings), Steering rack replacement, Clutch replacement, Drive axle repair
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), Common fault diagnosis, Electrical circuit testing, Performance issues, Starting/running problems
Special Procedures:
Timing belt/chain replacement, Turbocharger diagnosis and replacement, Fuel injector testing and replacement, ABS system bleeding, Wheel balancing and alignment
Depth Of Coverage:
Comprehensive: from basic maintenance to complete engine/transmission rebuilds, detailed diagnostic procedures, and wiring schematics.
Standard Transmission:
5-Speed Manual (R150F, R151F)
Optional Transmission:
4-Speed Automatic (A340F)
Drive Type:
RWD (Rear-Wheel Drive) or 4WD (Four-Wheel Drive) with selectable transfer case
Clutch Type:
Dry, single plate (for manual transmission)
Wheelbase Variations:
Approx. 2615mm (Short), 2985mm (Long) - varies by body style
Overall Length Variations:
Approx. 4500mm to 5200mm+ - varies by body style and bed length
Curb Weight Range:
Approx. 1400kg to 1800kg+ - varies by configuration
Crash Test Ratings:
Varies by region and specific model; generally rated well for its class and era for structural integrity. Specific NHTSA/Euro NCAP ratings for this generation may be limited or vary.
Active Safety Features:
ABS (Anti-lock Braking System) - often optional or standard on higher trims/later models
Passive Safety Features:
Three-point seat belts, Crumple zones, Reinforced cabin structure
Audio System:
Factory fitted AM/FM radio with CD player or cassette tape deck, optional upgraded sound systems.
Driver Assistance Features:
Limited by modern standards. Primarily focused on mechanical systems. ABS was an optional upgrade.
Connectivity Options:
Basic wiring for optional accessories, typically no integrated Bluetooth or advanced telematics.
Oil Change Interval Gasoline:
Every 5,000 - 10,000 km or 6 months (refer to manual for specific engine)
Oil Change Interval Diesel:
Every 5,000 - 7,500 km or 6 months (refer to manual for specific engine)
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on operating conditions
Fuel Filter Replacement Diesel:
Every 40,000 - 60,000 km
Engine Oil Type Gasoline:
API SG/SH/SJ or ACEA A2-96, Viscosity SAE 10W-30 or 10W-40 (check manual for specific OEM recommendation)
Engine Oil Type Diesel:
API CF-4/CG-4 or ACEA B2-98, Viscosity SAE 10W-30 or 15W-40 (check manual for specific OEM recommendation)
Coolant Type:
Toyota Super Long Life Coolant (SLLC) or equivalent Ethylene Glycol based coolant with deionized water
Transmission Fluid Manual:
API GL-4, SAE 75W-90
Transmission Fluid Automatic:
Toyota Genuine ATF Type T-III or T-IV
Common Wear Items:
Ball joints, tie rod ends, rear leaf springs (due to load), clutch wear, exhaust system rust (in some climates)
Diesel Engine Considerations:
Injection pump timing, glow plug reliability, turbocharger maintenance (1KZ-TE)
Toyota Truck Legacy:
The Hilux lineage dates back to 1968, establishing Toyota's global reputation for durable and reliable pickup trucks.
Generation Introduction:
Introduced in 1997 as the successor to the fifth generation, featuring updated styling, improved powertrains, and enhanced safety.
Production Period:
1997 - 2004
Manufacturing Locations:
Primarily Japan, with significant production also in Thailand, Argentina, and other global facilities.
Brand Awards:
Toyota consistently ranks high in reliability surveys (e.g., J.D. Power, Consumer Reports) for its vehicles, including the Hilux.
Long Term Durability:
Globally recognized for exceptional long-term durability and low cost of ownership, making it a popular choice for commercial use and adventure.
Manufacturing Quality:
Built to stringent Toyota global manufacturing standards.
