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Triumph Sprint ST 1999-2004 Workshop Service Repair Manual

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Basic Information Identification Make: Triumph Model: Sprint ST Model Codes: T301 (specific internal code, though often generalized for sales) Generation Generation: First Generation (post-Meridian acquisition) Introduction Market Position Category: Sport...
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Type: Motorcycles
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Sku: 425451
Tags: Sprint Triumph
Triumph Sprint ST 1999-2004 Workshop Service Repair Manual
Basic Information
Identification
Make: Triumph
Model: Sprint ST
Model Codes: T301 (specific internal code, though often generalized for sales)
Generation
Generation: First Generation (post-Meridian acquisition)
Introduction
Market Position
Category: Sport Touring Motorcycle
Target Audience: Motorcyclists seeking comfortable, long-distance touring capabilities with a sporting edge. DIY mechanics and professional workshops.
Competitive Analysis
Competitors: Honda VFR800, Yamaha FZ1/FZS1000 Fazer, Kawasaki GTR1000/ZZR1100.
Key Features Vehicle
Engine Configuration: Liquid-cooled, DOHC, inline three-cylinder, 12 valves.
Frame Type: Aluminum twin-spar frame.
Key Features Manual
Delivery Method: Instant PDF Download
Convenience: Immediate access after purchase, no shipping delays.
Manual Details
Coverage
Applicable Years: 1999, 2000, 2001, 2002, 2003, 2004
Coverage Areas: All mechanical and electrical systems, bodywork, chassis, and accessories for the Triumph Sprint ST models from 1999-2004.
Format
Manual Type: Workshop Service Repair Manual
Language: English
File Format: PDF
Technical Details
Page Count: 410 pages
Printability: Yes
Software Requirement: Adobe Reader
Operating System Compatibility: Windows, Mac, Linux OS
Manual Coverage
Systems Covered
Engine: Complete engine assembly, disassembly, inspection, and repair for the Triumph 955icc engine (inline three-cylinder).
Fuel System: Fuel injection system (EFI) diagnostics, component testing, fuel pump, injectors, pressure regulator, throttle body.
Ignition System: Ignition coils, spark plugs, ECU control, timing checks.
Cooling System: Radiator, fan, thermostat, water pump, coolant specifications and bleeding procedures.
Exhaust System: Muffler, catalytic converter (if applicable), pipework inspection and replacement.
Transmission: Gearbox operation, clutch (hydraulic), gear selection mechanism, internal components, oil specifications.
Suspension: Front telescopic forks (adjustable), rear monoshock suspension (adjustable), linkage components, servicing procedures.
Brakes: Front and rear disc brakes, brake calipers, master cylinders, brake lines, fluid specifications, bleeding procedures, wear limits.
Wheels And Tires: Wheel bearing maintenance, tire pressure recommendations, wheel removal and installation.
Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, instrumentation, wiring diagrams, fuses, relays.
Chassis And Frame: Frame inspection, fairing removal and installation, seat, handlebars, footrests.
Bodywork: Fairing components, panel removal, installation, fasteners, aesthetic trim.
Diagnostics: Troubleshooting guides, fault finding for common issues, diagnostic procedures for engine and electrical systems.
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, coolant checks, spark plug replacement, chain adjustment (if applicable for model variation).
Repair: Detailed step-by-step repair instructions for all major and minor components.
Disassembly Assembly: Comprehensive procedures for taking apart and reassembling all vehicle systems and components.
Adjustments: Carburetor (if applicable for early models, though Sprint ST predominantly EFI), throttle cable, clutch, suspension settings, idle speed.
Troubleshooting: Systematic approach to diagnosing and resolving operational issues.
Special Tools: Identification and usage of specific Triumph service tools required for various procedures.
Technical Depth
Depth Of Coverage: Comprehensive, from basic routine maintenance to full engine rebuilds and complex electrical diagnostics. Includes factory specifications and tolerances.
Visual Aids: Detailed illustrations, exploded diagrams, photographs, and schematics to guide repairs.
Manual Specifications
File Attributes
PDF Quality: High-resolution, printable pages
Searchable: Likely text-searchable within the PDF, depending on OCR quality of the original scan.
Physical Attributes
Binding Type: N/A (Digital PDF)
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, four-stroke, DOHC, inline 3-cylinder
Displacement: 955 cc
Bore X Stroke: 74 mm x 74.2 mm
Compression Ratio: 11.0:1
Valve Train: DOHC, 12 valves (4 per cylinder)
Performance
Horsepower: Approx. 100-105 hp @ 8,500 rpm (model dependent)
Torque: Approx. 91-93 Nm (67-69 lb-ft) @ 7,000 rpm (model dependent)
Fuel System
Fuel Delivery: Electronic Fuel Injection (EFI)
Fuel Type: Unleaded gasoline (95 RON recommended)
Lubrication
Oil Type: See maintenance section for specific grades (e.g., SAE 10W/40 API SG or higher).
Oil Capacity: Approx. 4.5 liters (with filter change)
Transmission
Standard
Transmission Type: 6-speed constant mesh
Optional
Optional Transmission: N/A
Features
Clutch Type: Hydraulic, wet multi-plate
Final Drive: O-ring sealed chain drive
Dimensions
Exterior
Length: Approx. 2150 mm (84.6 in)
Width: Approx. 750 mm (29.5 in) at handlebars
Height: Approx. 1250 mm (49.2 in) at seat
Wheelbase: Approx. 1440 mm (56.7 in)
Weights
Dry Weight: Approx. 205 kg (452 lbs)
Wet Weight: Approx. 225 kg (496 lbs) (fully fueled and ready to ride)
Capacities
Fuel Capacity: 21 liters (5.5 US gallons)
Safety Features
Ratings
Safety Features Description: The manual details safety precautions for all procedures, including notes on handling fuel, high-pressure systems, and electrical components. Emphasizes using correct tools and protective gear.
Active Features
Braking System: Combined brake system (optional/varied by market, front lever activates front brake and a proportion of the rear; rear lever activates rear brake). ABS was an option on later models.
Passive Features
Frame Construction: Robust aluminum twin-spar frame designed for stability and handling.
Lighting: Dual headlights for enhanced visibility.
Technology Features
Infotainment
Instrument Cluster: Analog tachometer and speedometer, digital odometer, trip meters, clock, fuel gauge, and warning lights.
Driver Assistance
ABS: Optional Anti-lock Braking System (ABS) available on some models within this range.
Connectivity
Immobilizer: Standard immobilizer system for theft deterrence.
Maintenance
Service Intervals
Oil Change Interval: Every 6,000 miles (10,000 km) or annually, whichever comes first. Manual will provide exact mileage for specific checks.
Valve Clearance Check: Typically at 12,000 miles (20,000 km). Manual will confirm.
Coolant Change: Every 2 years. Manual will specify exact interval.
Fluid Specifications
Engine Oil: Refer to manual for specific SAE grade (e.g., 10W/40) and API rating (SG or higher). Ensure it's suitable for wet clutches.
Coolant: Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water). Specific Triumph coolant may be recommended.
Brake Fluid: DOT 4 recommended. See manual for confirmation and bleeding procedures.
Clutch Fluid: DOT 4 recommended (same as brake fluid). See manual for confirmation.
Known Issues
Common Wear Items: Regulator/rectifier (can overheat and fail), sprag clutch (starting issues), stator output (can degrade), rear shock absorber (wear and damping loss), exhaust valve cable (tension adjustment).
Electrical Quirks: Intermittent issues with wiring connectors, particularly those exposed to weather. Manual's wiring diagrams are crucial.
Fueling Considerations: Some models may benefit from ECU remapping for optimal performance and fuel economy with aftermarket exhausts.
Vehicle History
Brand Heritage
Triumph Legacy: Triumph Motorcycles Ltd., a storied British manufacturer with a rich history dating back to 1902, known for its iconic parallel-twin engines and later, its innovative triples.
Model Evolution
Sprint St Lineage: The Sprint ST built upon the success of previous Triumph sport-touring models, offering a more refined and comfortable experience than the Daytona sportbike. This generation (1999-2004) saw the introduction of the 955cc triple and further refinements in chassis and styling.
Production
Manufacturing Location: Hinckley, Leicestershire, England
Awards & Recognition
Recognitions
Market Reception: Generally well-received for its comfortable ergonomics, strong triple-cylinder engine, and blend of sport and touring capabilities. Often praised for its build quality and distinct British character.
Ratings
Rider Reviews: Consistently rated highly by owners for reliability when properly maintained and for its engaging riding experience.
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