Market Segment:
Industrial Material Handling Equipment
Application Focus:
Designed for warehouse, logistics, and manufacturing environments requiring reliable lift capacity.
Key Competitors:
Competes with established brands in the compact and mid-size forklift market, emphasizing value and robust functionality.
Lift Capacity:
Models UT30 and UT35P typically denote lift capacities around 3,000 kg (6,600 lbs) and 3,500 kg (7,700 lbs) respectively, subject to specific configurations.
Engine Options:
Factory integration with reliable and efficient industrial engines like the Yanmar 4TNE98 series, offering good power-to-weight ratio and fuel economy.
Fuel Flexibility:
Support for bi-fuel and dual-fuel operation provides operational flexibility and compliance with varying fuel availability and emissions regulations.
Operator Comfort And Safety:
Focus on ergonomic design, visibility, and safety features common in modern forklift operations.
Major Systems:
Engine, Fuel System, Transmission, Hydraulic System, Electrical System, Chassis, Operator Compartment, Mast Assembly, Load Handling Attachments
Engine Specifics:
Detailed breakdown of YANMAR 4TNE98-BQFLC components, specifications, and assembly/disassembly procedures.
Fuel System Details:
Covers both bi-fuel (e.g., gasoline/LPG) and dual-fuel (e.g., diesel/LPG) configurations, including component identification and specific part numbers.
Hydraulic Systems:
Information on hydraulic pumps, cylinders, valves, hoses, and filters relevant to lift and tilt functions.
Electrical Systems:
Wiring diagrams, component locations, fuses, relays, and battery system details.
Parts Identification:
Exploded views of all forklift components with corresponding part numbers and descriptions.
Assembly Disassembly:
Step-by-step instructions for the removal and installation of major components and sub-assemblies.
Troubleshooting Guides:
Diagnostic procedures for common issues and system malfunctions.
Maintenance Procedures:
Guidance on routine checks, lubrication, fluid changes, and filter replacements specific to these models.
Depth:
Comprehensive factory-level detail suitable for technicians and experienced mechanics. Includes detailed part specifications, tolerances, and torque values.
Component Level:
Focuses on individual part identification and replacement, essential for parts departments and service centers.
Engine Manufacturer:
Yanmar
Engine Model:
4TNE98-BQFLC
Engine Type:
Vertical, water-cooled, four-cycle diesel engine (typically configured for industrial use)
Displacement:
3.318 Liters (202.5 cubic inches)
Bore X Stroke:
98 mm x 110 mm (3.86 in x 4.33 in)
Horsepower Rating:
Typically around 65-70 HP (48-52 kW) at rated RPM, depending on specific application tuning.
Torque Rating:
Approximately 230-250 Nm (170-184 lb-ft) at rated RPM.
Cooling System:
Water-cooled, with radiator and fan.
Emissions Compliance:
Designed to meet relevant emissions standards for industrial equipment.
Fuel Type:
Primarily Diesel, with options for Bi-Fuel (Gasoline/LPG) or Dual-Fuel (Diesel/LPG) conversion or integration.
Injection System:
Direct injection system (common for diesel variants).
Fuel Filters:
Multi-stage filtration including primary water separator and fine filtration.
Transmission Type:
Typically an Automatic or hydrostatic transmission designed for industrial forklift operation.
Transmission Control:
Lever or pedal operated for forward, neutral, and reverse.
Torque Converter:
Often equipped with a torque converter for smooth power delivery and load starting.
Transmission Fluid:
Requires specific industrial transmission fluid (e.g., Dexron III/Mercon equivalent or OEM specified fluid).
Transmission Cooling:
Integrated cooler, often linked to the main radiator system.
Overall Length:
Varies by mast and attachment configuration; typically 2500-3000 mm (98-118 inches) without forks.
Overall Width:
Varies, but commonly around 1200-1300 mm (47-51 inches) for standard tire configurations.
Overall Height:
Varies significantly with mast type and lowered/raised height; mast lowered height typically 2000-2200 mm (79-87 inches).
Operating Weight:
Typically in the range of 4500-5500 kg (9900-12100 lbs), depending on fuel, options, and configuration.
Load Center:
Standard load center for this class is 500 mm (20 inches).
Industry Standards:
Designed to comply with relevant ANSI/ASME B56.1 standards for powered industrial trucks and equivalent international standards.
Braking System:
Hydraulic service brakes, often disc brakes. Parking brake for secure static holding.
Stability:
Counterbalanced design for stability during lifting operations.
Operator Protection:
Overhead guard (FOPs - Falling Object Protective Structure) standard on most models.
Seatbelt:
Operator seatbelt typically standard for operator restraint.
Visibility:
Designed for good operator visibility of the load and surroundings.
Engine Oil Change:
Typically every 250-500 operating hours, or annually, depending on duty cycle and operating environment. Refer to engine manufacturer manual for specifics.
Air Filter Replacement:
Inspect daily, replace as needed or every 500-1000 operating hours.
Hydraulic Filter Replacement:
Typically every 1000-1500 operating hours or annually.
Transmission Fluid Change:
Typically every 1500-2000 operating hours, or based on fluid analysis.
Engine Oil Grade:
API CJ-4 or higher, SAE 15W-40 or 10W-30 (depending on ambient temperature). Consult Yanmar 4TNE98 manual.
Engine Oil Capacity:
Approx. 8.5 Liters (9.0 US Quarts) for Yanmar 4TNE98.
Hydraulic Fluid Type:
ISO VG 32 or 46 hydraulic fluid; consult manual for specific viscosity requirements based on temperature.
Transmission Fluid Type:
Typically Dexron III/Mercon equivalent or manufacturer-specified automatic transmission fluid.
Common Wear Items:
Tire wear, brake pad/shoe wear, hydraulic seal degradation, mast chain and roller wear, battery maintenance.
Engine Related:
For Yanmar 4TNE98: Potential for glow plug issues in cold weather, fuel injector wear over time, and general maintenance related to cooling and lubrication systems.
Brand Origin:
Utilev is a brand focused on providing reliable and cost-effective material handling solutions, often associated with value-driven industrial equipment.
Model Series:
The UT30/UT35P series represents Utilev's offering in the popular 3-3.5 ton forklift segment, built upon established industrial designs.
Manufacturing:
Manufacturing typically occurs in facilities focused on producing robust and efficient industrial machinery.
