Yamaha 700 Grizzly 2006-2012 Online Service Manual

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Type: Atv

Vendor:

Sku: 52561

Tags: 2006 2007 2008 2009 2010 2011 2012 700 Grizzly ATV Grizzly Models Powersports Yamaha

Product variants

Description

The Grizzly 700, produced between 2006 and 2012, is a high-performance utility All-Terrain Vehicle (ATV) designed for off-road enthusiasts, hunters, farmers, and recreational riders. It is engineered with a powerful 686 cc, liquid-cooled, single-cylinder engine featuring DOHC and four valves, delivering approximately 50 horsepower and 45 lb-ft of torque. Key features include its Ultramatic® CVT automatic transmission, the On-Command® 3-way locking differential system for true 4WD capability, and independent suspension for a comfortable and capable ride. Renowned for its robust construction, excellent towing and hauling capacity, and overall reliability, the Grizzly 700 has earned high marks and consumer praise, establishing leadership in the utility ATV segment. This comprehensive workshop service manual provides in-depth guidance for the service and repair of the Grizzly 700 (YFM700) from 2006 to 2012. It covers all major systems, including the engine, transmission, drivetrain, chassis, brakes, and electrical system, offering detailed procedures for routine maintenance, troubleshooting, and complete repair or rebuilds. The manual also includes essential technical specifications, torque values, fluid capacities, and clear, color-coded wiring diagrams to assist owners, mechanics, and technicians in maintaining the vehicle's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Grizzly 700

Model Code:

YFM700

Year Start:

Year End:

👋 Introduction

Market Position

Segment:

High-performance Utility ATV

Target Audience:

Off-road enthusiasts, hunters, farmers, recreational riders requiring a robust and capable ATV.

Competitive Analysis

Competitors:

Polaris Sportsman, Can-Am Outlander, Arctic Cat Prowler, Honda Foreman/Rancher.

Key Features

Vehicle Usp:

Powerful engine, true 4WD with front differential lock, independent suspension, comfortable ride, excellent towing and hauling capacity.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair

Page Count

Estimated Pages:

Manual Type

Type:

Comprehensive Workshop Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel system (carburetor/EFI), ignition system, exhaust system.

Transmission:

Clutch operation, gearbox disassembly and assembly, drive shafts, final drive, gear ratios, lubrication, maintenance.

Drivetrain:

CVT system, drive belts, primary drive, secondary drive, front differential, rear differential, axle components, hub bearings.

Chassis And Frame:

Frame inspection and repair, suspension system (front and rear shocks, A-arms, bushings), steering system (tie rods, steering shaft, knuckles), swingarm, wheel bearings.

Brakes:

Hydraulic brake system, brake lines, master cylinders, calipers, brake pads, brake discs, parking brake, bleeding procedures, adjustments.

Electrical System:

Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition coil, lighting system (headlights, taillights, indicators), instrumentation, fuses, relays, sensors.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection system (EFI models: injectors, throttle body, ECU) or carburetor (non-EFI models: carburetor overhaul, jetting).

Cooling System:

Radiator, coolant, coolant hoses, water pump, cooling fan, thermostat, flush and fill procedures.

Bodywork And Trim:

Body panel removal and installation, fenders, racks, seat, plastics, graphics.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustment, lubrication points, valve clearance checks, spark plug replacement, air filter cleaning/replacement.

Troubleshooting:

Diagnostic charts for common problems, identifying symptoms, testing components, electrical system diagnosis, engine performance issues.

Repair And Rebuild:

Step-by-step instructions for component disassembly, inspection, repair, and reassembly for all major systems.

Technical Specifications And Data:

Torque specifications, clearance measurements, fluid capacities, electrical resistance values, compression test procedures.

Wiring Diagrams:

Detailed, color-coded wiring schematics for easy electrical system diagnosis and repair.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Technical Depth

Depth:

Comprehensive from basic maintenance and diagnostics to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Format:

Searchable PDF

Print Quality

Quality:

High-resolution scans, clear text, legible diagrams and illustrations.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, DOHC, 4-valve, Liquid-cooled, Single-cylinder

Displacement:

686 cc

Bore X Stroke:

102.0 mm x 84.0 mm

Compression Ratio:

8.8:1

Ignition:

Digital TCI (Transistor Controlled Ignition)

Performance

Horsepower Estimate:

Approx. 50 hp @ 6000 rpm (varies by model year and configuration)

Torque Estimate:

Approx. 45 lb-ft @ 5500 rpm (varies by model year and configuration)

Fuel System

Fuel Delivery:

Fuel Injection (FI) for most models in this range. Some early 2006 might have carburetor options, but FI became standard.

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended.

Lubrication

Oil Type:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.

Oil Capacity W Filter:

Approx. 2.55 L (2.7 US qt / 2.2 Imp qt)

Cooling System

Coolant Type:

High-quality ethylene glycol-based antifreeze with sealant, mixed 50/50 with distilled water.

🔧 Transmission

Standard

Transmission Type:

Automatic (Yamaha Ultramatic® CVT)

Gear Selection:

H (High), L (Low), N (Neutral), R (Reverse), P (Park)

Features

Cvtf Fluid Type:

Yamaha Special Gear Oil (or equivalent) SAE 75W-90 API GL-4.

Cvtf Fluid Capacity:

Approx. 0.45 L (0.47 US qt / 0.40 Imp qt)

Drive System:

Yamaha On-Command® (3-way locking differential): 2WD, 4WD, 4WD with differential lock.

📐 Dimensions

Exterior

Length:

Approx. 82.1 inches (2,085 mm)

Width:

Approx. 45.5 inches (1,155 mm)

Height:

Approx. 49.2 inches (1,250 mm)

Wheelbase:

Approx. 50.4 inches (1,280 mm)

Weights

Dry Weight:

Approx. 646 lbs (293 kg)

Ground Clearance:

Approx. 11.2 inches (285 mm)

Towing Capacity:

Approx. 1,322 lbs (600 kg)

Rack Capacity Front:

Approx. 99 lbs (45 kg)

Rack Capacity Rear:

Approx. 198 lbs (90 kg)

🛡️ Safety Features

Ratings

Atv Safety:

Refer to specific model year owner's manual and Yamaha safety guidelines. Always wear appropriate safety gear (helmet, eye protection, protective clothing).

Active Features

Braking System:

Hydraulic disc brakes front and rear, sealed drum brake (parking).

Engine Braking:

Integrated into the CVT system for controlled descents.

Passive Features

Lighting:

Dual 30W Krypton headlights, 8W LED taillight.

Ergonomics:

Comfortable seating position, accessible controls designed for extended riding.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Utility ATV - focus is on functionality, not infotainment).

Driver Assistance

Transmission Tech:

Yamaha Ultramatic® CVT with engine braking and automatic centrifugal clutch for smooth engagement and deceleration control.

4Wd System:

Yamaha On-Command® system with push-button engagement for 2WD, 4WD, and 4WD with differential lock, offering exceptional traction control.

Connectivity

Diagnostic Ports:

Standard diagnostic connectors for advanced electronic troubleshooting and ECU access.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 1,000 km (600 miles) or 6 months, whichever comes first. Also check frequently during heavy use.

Air Filter Cleaning:

Every 500 km (300 miles) or 3 months. Clean more frequently in dusty conditions.

Spark Plug Inspection:

Every 1,000 km (600 miles) or 6 months.

Valve Clearance Check:

Initial check at 1,000 km (600 miles), then every 4,000 km (2,500 miles) or 2 years.

Cvtf Fluid Change:

Every 2,000 km (1,200 miles) or 12 months.

Fluid Specifications

Engine Oil Spec:

Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.

Brake Fluid Spec:

DOT 3 or DOT 4 hydraulic brake fluid.

Coolant Spec:

50/50 mix of high-quality ethylene glycol-based antifreeze and distilled water.

Known Issues

Common Problems:

CVT belt wear, occasional starter motor issues, potential for radiator fan failure under extreme conditions, wheel bearing wear with aggressive use. The manual addresses diagnosis and repair for these.

📚 Vehicle History

Brand Heritage

Yamaha Atv:

Yamaha has a long and successful history in ATV manufacturing, known for innovation and reliability, dating back to the early '80s with models like the Tri-Moto and later the Warrior and Banshee.

Model Evolution

Grizzly Lineage:

The Grizzly line established Yamaha as a leader in the utility ATV segment. The 700 model, introduced around 2006/2007, represented a significant advancement with its larger engine, electronic fuel injection, and improved chassis.

Production

Manufacturing Location:

Primarily manufactured in Japan or the United States.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Yamaha Grizzly 700 has consistently received high marks from ATV publications and consumers for its performance, reliability, and capability in the utility ATV segment.

Ratings

Consumer Reviews:

Generally praised for its powerful engine, comfortable ride, and robust construction. Often cited as a benchmark for utility ATVs.