The 2005 700 Raptor is a high-performance All-Terrain Vehicle (ATV) engineered for exceptional agility and power, designed for recreational and competitive off-road riding. This sport ATV features a robust 686cc liquid-cooled, SOHC, 4-stroke engine equipped with electronic fuel injection for optimal throttle response and consistent power delivery. Its advanced chassis incorporates long-travel, adjustable suspension and powerful hydraulic disc brakes, ensuring superior control and comfort across varied terrain. The heritage in powersports, particularly in racing, is evident in the Raptor's reliable engineering and sporty ergonomics, making it a standout choice for discerning riders.
This comprehensive Service and Repair Manual provides essential guidance for maintaining and repairing your 2005 700 Raptor. It covers a wide array of critical systems, including general information, detailed specifications, periodic checks and adjustments, engine mechanicals, cooling, fuel injection, chassis, and electrical systems. Within its pages, you will find procedures for routine maintenance, component inspection and adjustment, troubleshooting, diagnostic procedures, and component removal and installation, alongside torque specifications and special tool requirements. This manual is an indispensable resource for owners and technicians aiming to ensure the optimal performance, reliability, and longevity of this capable ATV.
Vehicle Type:
All-Terrain Vehicle (ATV)
Market Position:
The 2005 Yamaha 700 Raptor was positioned as a high-performance sport ATV, targeting experienced riders seeking agility, power, and advanced features for recreational and competitive off-road riding.
Key Features:
Powerful 686cc liquid-cooled, SOHC, 4-stroke engine; electronic fuel injection; long-travel adjustable suspension; hydraulic disc brakes; electric start; sporty ergonomics.
Manual Purpose:
To provide comprehensive guidance for servicing, repairing, and maintaining the 2005 Yamaha 700 Raptor, enabling owners and technicians to ensure optimal performance and longevity.
Coverage Areas:
General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Chassis, Electrical, Troubleshooting
Manual Type:
Service and Repair Manual
Systems Covered:
Engine Mechanical, Engine Lubrication, Cooling System, Fuel System (including Fuel Injection), Ignition System, Starting System, Charging System, Transmission, Drive Train, Suspension (Front & Rear), Steering System, Braking System, Electrical System (Wiring Diagrams, Components), Chassis Frame, Bodywork, Wheels & Tires
Procedures Included:
Routine Maintenance, Component Inspection, Component Adjustment, Troubleshooting Faults, Diagnostic Procedures, Component Removal & Installation, Overhaul & Reassembly, Electrical System Diagnosis, Torque Specifications, Special Tool Requirements
Technical Depth:
Comprehensive (from basic maintenance to detailed engine and chassis overhauls, including electrical diagnostics and troubleshooting).
File Format:
PDF (Portable Document Format)
Usability Features:
Searchable text, zoom in/out functionality, printable pages.
Platform Compatibility:
Compatible with all versions of Windows and macOS. Usable on smartphones and tablets with PDF reader applications.
Software Requirements:
Adobe PDF Reader or compatible PDF viewer.
Engine Type:
686cc Liquid-cooled, 4-stroke, SOHC, 5-valve, Single Cylinder
Bore X Stroke:
100.0 mm x 83.9 mm
Fuel System:
Mikuni 41mm BSR Electronic Fuel Injection (EFI) with throttle position sensor (TPS)
Lubrication System:
Wet Sump with Oil Cooler
Ignition System:
TCI (Transistor Controlled Ignition) with CDI
Starting System:
Electric Starter
Transmission Type:
5-Speed Manual with Reverse
Clutch Type:
Wet, multi-plate
Drive Train:
O-ring chain, Sealed
Final Drive Type:
Shaft Drive
Overall Length:
1,955 mm (77.0 in)
Overall Width:
1,215 mm (47.8 in)
Overall Height:
1,115 mm (43.9 in)
Dry Weight:
240 kg (529 lbs)
Fuel Capacity:
15.0 L (3.9 gal)
Wheelbase:
1,280 mm (50.4 in)
Ground Clearance:
240 mm (9.4 in)
Front Brakes:
Dual Hydraulic Disc
Rear Brakes:
Dual Hydraulic Disc
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Front Suspension:
Independent Double Wishbone with 5-way preload adjustable shocks
Rear Suspension:
Swingarm with 5-way preload adjustable shock absorber
Fuel Injection System:
Electronic Fuel Injection (EFI) provides precise fuel metering for improved throttle response, power delivery, and fuel efficiency across various altitudes and temperatures. Features a throttle position sensor (TPS) for optimal engine management.
Engine Management System:
ECU (Engine Control Unit) manages ignition timing, fuel injection, and other engine parameters based on sensor inputs.
Lighting:
Dual Halogen headlights, LED taillight/stoplight.
Starting Method:
Electric start button with backup recoil starter (potentially on some models, but primarily electric).
Initial Service:
Refer to manual for specific break-in service recommendations, typically around 20-30 hours or first oil change.
Engine Oil Change Interval:
Every 1,000 km (600 miles) or 6 months, whichever comes first (or per manual recommendation based on usage).
Spark Plug Check Interval:
Every 3,000 km (1,800 miles) or 12 months.
Air Filter Cleaning Interval:
Every 500 km (300 miles) or more frequently in dusty conditions.
Engine Oil Type:
Yamalube 4 (API SG, JASO MA, SAE 10W-40) or equivalent motorcycle oil.
Coolant Type:
Permanent type anti-freeze coolant (50/50 mix of ethylene glycol and distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Issues:
Potential for carburetor jetting issues in earlier models (addressed by EFI in later Raptor 700), occasional clutch wear, and normal wear and tear on suspension and drivetrain components depending on usage. The EFI system is generally robust but requires proper maintenance. Some models may have experienced starter issues or battery drain if not properly maintained.
Brand Heritage:
Yamaha has a long-standing reputation for producing high-performance, reliable powersports vehicles, including a strong legacy in motocross and off-road racing, which heavily influenced the development of the Raptor series.
Model Evolution:
The 2005 Raptor 700 (which debuted for the 2006 model year, this manual likely covers the transition or specific variant) represented a significant upgrade from its 660cc predecessor, introducing fuel injection, a larger displacement engine, and improved ergonomics and chassis design for enhanced performance and rider comfort.
