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Yamaha Banshee 350 ATV Repair Manual

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The Yamaha Banshee 350, often simply called the Banshee, is a high-performance sport All-Terrain Vehicle (ATV) renowned for its powerful liquid-cooled, 2-stroke, V-twin engine and aggressive styling. Produced from 1987...
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Type: Atv
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Sku: 142406
Yamaha Banshee 350 ATV Repair Manual
The Yamaha Banshee 350, often simply called the Banshee, is a high-performance sport All-Terrain Vehicle (ATV) renowned for its powerful liquid-cooled, 2-stroke, V-twin engine and aggressive styling. Produced from 1987 to 2006, this model established itself as a dominant force in the sport ATV segment, appealing to enthusiasts, racers, and serious off-road riders. Its unique selling points include a potent 347cc engine delivering approximately 45-50 horsepower, a 6-speed manual transmission with a wet multi-plate clutch, and a performance-oriented chassis featuring long-travel independent front suspension and a swingarm rear suspension for exceptional terrain handling and stability. The Banshee's legacy is cemented by its reputation for raw power and customization potential. This comprehensive Service Repair Manual provides detailed workshop procedures, diagnostic information, and maintenance guidelines specifically for the Yamaha Banshee 350. It covers a wide array of critical components, including the engine, transmission, chassis, electrical system, and bodywork. Within its extensive pages, owners and technicians will find step-by-step instructions for engine top-end and bottom-end rebuilds, clutch and gearbox servicing, electrical system troubleshooting, suspension and brake system repairs, and routine maintenance tasks such as oil changes and filter replacements. The manual also includes essential technical data, torque specifications, fluid capacities, and diagnostic charts, empowering users to maintain, repair, and optimize their Banshee for peak performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Banshee 350
Type:
All-Terrain Vehicle (ATV)
Common Name:
Banshee
👋 Introduction
Market Position
Segment:
High-performance sport ATV
Target Audience:
Enthusiasts, racers, and serious off-road riders seeking performance and customization
Competitive Analysis
Key Competitors:
Suzuki LT250R, Honda TRX250R, Kawasaki Tecate-4
Key Features
Vehicle Usp:
Powerful two-stroke V-twin engine, aggressive styling, performance-oriented chassis
Manual Value Proposition:
Authoritative, factory-sourced information for comprehensive repair and maintenance, empowering owners to maintain peak performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop procedures, diagnostic, service, repair, and maintenance
Included Components:
Engine, transmission, chassis, electrical system, bodywork
Page Count
Estimated Pages:
Thousands of pages (as stated, exact count not specified)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
Acrobat PDF
Compatibility:
Windows & MAC compatible
📖 Manual Coverage
Systems Covered
Engine Systems:
Top-end rebuild (cylinder, piston, head), bottom-end rebuild (crankshaft, bearings, seals), cooling system, lubrication system, fuel system (carburetors, fuel pump), ignition system, exhaust system
Transmission Drivetrain:
Clutch system (operation, adjustment, replacement), gearbox (gears, shift mechanism), final drive (chain, sprockets)
Electrical System:
Wiring diagrams, lighting, ignition switch, starter system, battery, charging system, sensors, troubleshooting electrical faults
Chassis Suspension Steering:
Front suspension (A-arms, shocks, steering components), rear suspension (swingarm, shocks, linkages), steering system (handlebar, tie rods), wheels and tires
Brakes:
Front and rear brake systems (discs, calipers, master cylinders, lines), hydraulic system bleeding
Bodywork Frame:
Body panel removal and installation, frame inspection and repair
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, chain lubrication and adjustment, tire pressure checks
Repair:
Engine component replacement and overhaul, transmission repair, suspension component replacement, brake system repair, carburetor tuning and rebuilding
Diagnostics:
Troubleshooting common problems, diagnostic charts, electrical system diagnostics, engine performance diagnosis
Technical Data:
Torque specifications for all fasteners, fluid capacities, recommended fluid types, engine timing, carburetor jetting specifications
Technical Depth
Depth:
Comprehensive, covering all workshop procedures from basic maintenance to complete engine and transmission rebuilds, suitable for professional technicians and advanced DIY mechanics
📊 Manual Specifications
File Format
Quality:
High-quality, printable diagrams and text
Searchability:
Likely searchable due to PDF format
Print Quality
Suitability:
Suitable for professional printing or home use
Binding Type
N/A:
Digital download, not physically bound
Paper Type
N/A:
Digital download, not printed on paper
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, V-twin
Displacement:
347cc
Bore X Stroke:
64.0 mm x 54.0 mm (typical)
Compression Ratio:
7.2:1 (typical, may vary by year/model)
Carburetion:
Dual Mikuni VM26SS (or similar, specifications vary by year)
Ignition:
CDI (Capacitor Discharge Ignition)
Performance
Horsepower:
Approx. 45-50 hp (stock, varies by year and tuning)
Torque:
Approx. 30-35 lb-ft (stock, varies by year and tuning)
Fuel System
Fuel Type:
Unleaded gasoline (minimum 91 octane recommended)
Oil Mixture:
Pre-mix required for 2-stroke lubrication (typically 20:1 or 32:1 ratio with high-quality 2-stroke oil)
🔧 Transmission
Standard
Type:
6-speed manual with wet multi-plate clutch
Optional
Type:
N/A
Features
Gear Selection:
Foot-actuated shift lever
Final Drive:
O-ring sealed chain drive
📐 Dimensions
Exterior
Length:
Approx. 72.1 inches (1830 mm)
Width:
Approx. 45.1 inches (1145 mm)
Height:
Approx. 43.1 inches (1095 mm)
Wheelbase:
Approx. 49.2 inches (1250 mm)
Weights
Dry Weight:
Approx. 390 lbs (177 kg)
Fuel Capacity:
Approx. 3.2 US gallons (12 Liters)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs typically do not have standardized crash test ratings like passenger vehicles)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Suspension Design:
Long-travel independent front suspension, swingarm rear suspension for stability and terrain handling
Passive Features
Handlebars:
Wide handlebars for control and leverage
Footpegs:
Wide, serrated footpegs for grip
Throttle:
Thumb throttle with return spring mechanism
💡 Technology Features
Infotainment
System:
N/A (minimal electronics, focused on performance)
Driver Assistance
Features:
N/A
Connectivity
Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 30-40 hours of operation or annually
Air Filter Cleaning:
Every 10-15 hours of operation, or more frequently in dusty conditions
Spark Plug Replacement:
Every 25-30 hours of operation or annually
Chain Lubrication Adjustment:
Every 15-20 hours of operation, or after washing/submerging
Fluid Specifications
Engine Oil Type:
2-stroke engine oil (e.g., Yamalube 2M or equivalent API-TD rated)
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Transmission Oil:
N/A (2-stroke engine oil is used for lubrication in the crankcase)
Known Issues
Engine Reliability:
Susceptible to heat-related issues if not properly maintained; carburetors require regular cleaning and tuning.
Clutch Wear:
Clutch can wear faster with aggressive riding or improper adjustment.
Electrical Connector Corrosion:
Connectors in exposed areas can be prone to corrosion without proper maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company
Specialization:
Known for performance-oriented motorcycles, snowmobiles, and ATVs.
Model Evolution
Introduction Year:
1987
Key Updates:
While the core design remained consistent, updates included minor engine tweaks, revised suspension geometry, different graphics packages, and some electrical component changes across its production run.
Production
Production End Year:
2006
Manufacturing Region:
Japan and USA (final assembly)
🏆 Awards & Recognition
Recognitions
Performance Legacy:
Widely regarded as one of the most iconic and potent sport ATVs of its era, with a significant following in racing and recreational riding.
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