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Yamaha BANSHEE 350 ATV Digital Workshop Repair Manual 1986 ONWARDS

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The Yamaha Banshee 350 (YFZ350) is a legendary high-performance sport ATV, produced from 1986 onwards, renowned for its powerful 2-stroke twin-cylinder engine, class-leading performance, and extensive aftermarket support. This iconic...
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Type: Atv
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Sku: 124028
Yamaha BANSHEE 350 ATV Digital Workshop Repair Manual 1986 ONWARDS
The Yamaha Banshee 350 (YFZ350) is a legendary high-performance sport ATV, produced from 1986 onwards, renowned for its powerful 2-stroke twin-cylinder engine, class-leading performance, and extensive aftermarket support. This iconic machine, a direct competitor to models like the Suzuki LT250R and Honda TRX250R of its era, delivers an exhilarating riding experience, making it a favorite among enthusiasts, racers, and recreational riders alike. Its robust engineering and enduring popularity are testaments to Yamaha's legacy in the ATV market. This comprehensive digital workshop repair manual is designed to empower owners and technicians with the knowledge needed to maintain and repair the Yamaha Banshee 350. Covering a vast array of systems from engine overhaul and carburetor tuning to transmission maintenance, suspension adjustments, and electrical diagnostics, this manual provides detailed, professional-level instructions. It includes step-by-step procedures for routine servicing, troubleshooting common issues, component rebuilds, and even full restoration guidance, ensuring the optimal performance and longevity of your Banshee.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Banshee 350
Model Code:
YFZ350
Year Range:
1986 onwards
Codes
Engine Code Prefix:
1UY
👋 Introduction
Market Position
Classification:
High-performance sport ATV
Target Audience:
Enthusiasts, racers, recreational riders, DIY mechanics
Competitive Analysis
Key Competitors Era:
Suzuki LT250R, Kawasaki Tecate 3, Honda TRX250R
Key Features
Unique Selling Points:
Powerful 2-stroke twin-cylinder engine, class-leading performance, extensive aftermarket support
Manual Benefit:
Empowers owners to perform all maintenance and repairs, saving significant costs
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (all models and variations)
Page Count
Estimated Pages:
Extensive (digital format, comprehensive)
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, carburetor adjustments, cooling system, exhaust system
Transmission:
Gearbox, clutch, shifting mechanisms, maintenance
Drivetrain:
Chain drive, sprockets, wheel hubs, maintenance
Suspension:
Front forks (including adjustable damping), rear shock absorber, swingarm, linkage, adjustments
Brakes:
Hydraulic front and rear disc brakes, caliper maintenance, fluid bleeding, pad replacement
Electrical:
Ignition system, lighting, battery, starter, wiring diagrams, troubleshooting
Fuel System:
Fuel tank, petcock, fuel lines, dual Mikuni carburetors (VM34SS), jetting
Cooling System:
Liquid cooling system, radiator, water pump, hoses, coolant specifications
Chassis:
Frame inspection, welding points, steering system, handle bar components
Bodywork:
Fenders, plastics, seat, decals, aesthetic restoration
Procedures Included
Maintenance:
Regular servicing, lubrication points, chain adjustment, spark plug replacement, air filter cleaning
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based diagnosis
Repair:
Step-by-step instructions for component repair and replacement
Rebuilds:
Complete engine and transmission rebuild procedures
Restoration:
Guidance on refurbishing and restoring older models
Technical Depth
Depth:
Comprehensive from basic maintenance to full engine rebuilds and advanced diagnostics
Detail Level:
Professional technician level detail
📊 Manual Specifications
File Format
Compatibility:
Windows 95/98/98SE/2000/NT/ME/XP/Vista/7, macOS
Searchability:
Likely searchable text-based PDF
Print Quality
Resolution:
High quality (supports printing of detailed images and diagrams)
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Usage Rights
License:
Unlimited usage and printing, no expiry
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Liquid-Cooled, Reed Valve
Displacement:
347cc
Bore X Stroke:
64.0 x 54.0 mm
Compression Ratio:
7.1:1 (typical, may vary by year)
Carburetion:
Dual Mikuni VM34SS
Ignition:
CDI (Capacitor Discharge Ignition)
Starting System:
Kick Start
Performance
Horsepower Est:
Approx. 45-50 HP (stock, varies with tuning and year)
Torque Est:
Approx. 30-35 lb-ft (stock)
Fuel System
Fuel Type:
Unleaded gasoline (minimum 87 octane, higher recommended for performance)
Oil Mixture:
50:1 (Yamalube 2-stroke oil or equivalent)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Clutch Type:
Wet, Multi-Plate
Features
Gear Ratios:
Refer to manual for specific ratios per gear (extensive data provided)
Final Drive:
O-ring sealed chain, 520 pitch
📐 Dimensions
Exterior
Length Overall:
Approx. 70.1 inches (1780 mm)
Width Overall:
Approx. 44.7 inches (1135 mm)
Height Overall:
Approx. 42.1 inches (1070 mm)
Weights
Dry Weight:
Approx. 390 lbs (177 kg)
Fuel Capacity:
3.2 US gal (12 L)
Oil Capacity:
Approx. 0.86 US qt (0.81 L) for gearbox
Wheelbase
Wheelbase:
Approx. 49.2 inches (1250 mm)
Ground Clearance
Ground Clearance:
Approx. 4.4 inches (112 mm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI standards for recreational off-highway vehicles
Active Features
Brakes:
Hydraulic disc brakes front and rear for effective stopping power
Throttle:
Thumb throttle with a return spring for controlled acceleration
Passive Features
Handlebars:
Wide handlebars for stability and control
Seat:
Comfortable, contoured seat for rider positioning
Footwells:
Spacious footwells with heel guards for protection
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance-focused sport ATV, no integrated electronics like modern vehicles)
Driver Assistance
Assistance Features:
N/A (Mechanical systems only)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Gearbox:
Every 20-40 hours of operation or annually
Spark Plug Check:
Every 10-20 hours
Air Filter Cleaning:
Every 10-20 hours, depending on operating conditions
Chain Lubrication Adjustment:
Every 5-10 hours
Carburetor Cleaning Sync:
As needed, typically every 50-100 hours or if performance issues arise
Fluid Specifications
Gear Oil:
Yamaha HI-GEAR Engine Oil (or equivalent SAE 80 API GL-4 gear oil), 0.81 Liters (0.86 US qt)
Coolant:
Yamaha's Antifreeze (or equivalent permanent type antifreeze with corrosion inhibitor, 50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Engine Seizure:
Can occur due to lean fuel mixture, improper oil/fuel ratio, or overheating. Manual provides diagnostic steps.
Carburetor Clogging:
Common due to fuel degradation or debris. Manual covers cleaning and jetting.
Clutch Slippage:
Wear and tear on clutch plates; manual details inspection and replacement.
Suspension Wear:
Bushings and seals can wear over time, affecting handling. Manual details rebuild and replacement.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long history of innovation and performance in the ATV market, including pioneering the sport ATV segment.
Model Evolution
Banshee Introduction:
Introduced in 1987 as a groundbreaking high-performance sport ATV, building on the success of the Warrior 200 and Tri-Z.
Key Updates:
Significant updates include revised suspension, improved brakes, and minor engine tuning over its production run. The core design remained consistent due to its success.
Production
Production Years:
1987-2006 (US market cessation due to EPA regulations, continued in other markets for a period)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Market Recognition:
Widely recognized as one of the most iconic and potent 2-stroke sport ATVs ever produced.
Ratings
Enthusiast Reviews:
Consistently rated highly by enthusiasts for its power, handling, and customization potential.
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