Target Audience:
Owners, mechanics, and enthusiasts seeking in-depth knowledge for the Yamaha BW200
Value Proposition:
Provides comprehensive factory-level repair and maintenance data, offering significant cost savings and improved vehicle longevity compared to relying solely on guesswork or limited online resources.
Manual Features:
Includes operator guidance, detailed service procedures, troubleshooting diagnostics, and extensive technical specifications, all presented with clear visual aids.
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Estimated Page Count:
Hundreds of pages (as per description)
Type:
Factory Service Repair Workshop Manual
Format:
Digital Download (PDF)
Engine:
Complete engine overhaul, tuning, carburetor, ignition system, lubrication system, cooling system
Transmission:
Gearbox, clutch, shifting mechanisms, lubrication
Chassis:
Frame, suspension (front and rear), steering system, wheels, hubs
Brakes:
Front and rear brake system inspection, adjustment, repair, hydraulic components
Electrical:
Wiring diagrams, lighting system, ignition system, battery, charging system, starter
Fuel System:
Fuel tank, fuel lines, fuel filter, carburetor (specific model details assumed)
Exhaust System:
Muffler, exhaust pipe inspection and replacement
Bodywork And Trim:
Fenders, handlebars, seat, body panels, controls
Maintenance:
Routine servicing, oil changes, filter replacements, lubrication, chain adjustment, brake adjustments
Troubleshooting:
Diagnostic procedures for common problems, component testing
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation
Overhaul:
Complete engine and transmission overhaul procedures
Specifications And Measurements:
Torque specifications, clearances, wear limits, electrical specifications
Depth:
Comprehensive, covering everything from basic adjustments to major overhauls, suitable for professional mechanics and experienced DIY enthusiasts
Visual Aids:
Hundreds of detailed photos and diagrams, including exploded views
Engine Type:
Four-stroke, SOHC, air-cooled
Displacement:
195cc (for BW200)
Bore X Stroke:
Approximately 66.0 x 57.0 mm (typical for this engine family)
Compression Ratio:
Typically around 9.5:1 (specific to BW200 needs to be confirmed in manual)
Horsepower:
Estimated 13-15 HP (specific to BW200 needs to be confirmed in manual)
Torque:
N/A (specific to BW200 needs to be confirmed in manual)
Carburetor:
Likely a single Mikuni carburetor (e.g., VM26 or similar, specific model in manual)
Fuel Type:
Unleaded gasoline
Oil Type:
Yamalube or equivalent SAE 10W-40 or 20W-40 motorcycle oil (refer to manual for exact specification)
Oil Capacity:
N/A (refer to manual for exact specification)
Type:
5-speed constant mesh with automatic clutch
Type:
N/A (single transmission option)
Clutch Operation:
Automatic centrifugal clutch, requiring no manual lever operation
Drive Type:
Chain drive to rear wheel
Overall Length:
N/A (refer to manual for exact specification)
Overall Width:
N/A (refer to manual for exact specification)
Overall Height:
N/A (refer to manual for exact specification)
Dry Weight:
Approximately 118 kg (260 lbs) (specific to BW200 needs to be confirmed in manual)
Wet Weight:
N/A (refer to manual for exact specification)
Front Tire Size:
25x12-9 (unique, high-flotation tire)
Rear Tire Size:
25x12-9 (unique, high-flotation tire)
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first (refer to manual for precise interval)
Air Filter Cleaning:
Every 500 km or as needed based on operating conditions (refer to manual)
Spark Plug Replacement:
Approximately every 3000 km or as specified by the manual
Brake Adjustment:
Regular checks and adjustments as per manual, typically before each ride or every 500 km
Transmission Oil:
Yamaha Gear Oil (Hypoid Gear Oil 80W-90) or equivalent (refer to manual for exact specification and capacity)
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification)
Carburetor Issues:
Potential for clogging due to infrequent use or poor fuel quality, requiring cleaning and proper jetting.
Suspension Wear:
Standard wear and tear on seals and bushings over time, particularly with heavy use.
Electrical Connections:
Corrosion or loose connections in wiring harnesses, especially in humid or dirty environments.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment is critical for drivetrain longevity.
Yamaha Legacy:
Yamaha Motor Company is renowned for its innovation in motorcycles, marine products, and other motorized vehicles, with a long history of performance and reliability.
Bw Series Concept:
The Big Wheel series was Yamaha's pioneering effort in creating ATVs with exceptionally wide tires designed for superior traction and stability on soft terrain, a concept that influenced subsequent ATV designs.
Manufacturing Location:
Japan (typical for Yamaha during this era)
