Yamaha BLASTER YFS 200 1988-2006 ATV Factory Repair Manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

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Type: Atv

Vendor:

Sku: 91981

Tags: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 ATV Blaster Models BLASTER YFS 200 Powersports Yamaha

Product variants

Description

This manual covers the YFS200, an all-terrain vehicle (ATV) renowned for its sporty performance and agile handling. Produced from 1988 to 2006, the YFS200 features a 195cc two-stroke, air-cooled engine, a 5-speed manual transmission with reverse, and hydraulic disc brakes, making it a capable and enjoyable machine for various recreational pursuits. The legacy in ATV manufacturing is evident in the Blaster's enduring popularity and reputation for reliability when properly maintained. This comprehensive factory repair manual provides detailed instructions for the maintenance, troubleshooting, and repair of your YFS200. It covers all major systems, including the engine, transmission, chassis, suspension, and electrical components, with specific guidance on procedures such as engine rebuilding, brake system overhauls, and electrical diagnostics. With clear, step-by-step instructions, torque specifications, and illustrated diagrams, this manual is an essential resource for owners and technicians alike to ensure the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Blaster

Model Code:

YFS200

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Production Years Covered:

1988-2006

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, ATV owners, mechanics, repair shops seeking a comprehensive guide for the Yamaha Blaster YFS200.

Competitive Analysis

Value Proposition:

Provides factory-level information for maintenance, repair, and restoration, enabling users to save money on professional servicing.

Key Features

Authenticity:

Original Yamaha factory manual used by professional technicians.

Accessibility:

Instant digital download, accessible on multiple devices, printable.

📋 Manual Details

Coverage Areas

Covered Years:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Page Count

Estimated Page Count:

Extensive (typical factory manuals are 300+ pages)

Manual Type

Manual Type:

Factory Repair Manual / Service Manual / Workshop Manual

Language

Language:

English

Format

Delivery Format:

Digital Download (PDF, potentially ZIP or RAR)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Mechanical, Cylinder Head, Cylinder, Piston, Crankshaft, Crankcase, Lubrication System, Cooling System (if applicable), Starting System, Ignition System, Carburetion/Fuel System (specific to fuel injection for later models, though description mentions 'fuel injection system' which might be an error or applicable to a specific variant. Blaster is primarily carbureted. Assuming carburetion details are included).

Transmission Drivetrain:

Transmission Operation, Gear Shifting Mechanism, Clutch, Drive Chain, Sprockets

Chassis Suspension:

Frame, Front Suspension (A-arms, shock absorbers), Rear Suspension (swingarm, shock absorber), Steering System, Wheels, Tires

Electrical System:

Lighting System, Battery, Charging System (Stator/CDI), Ignition System, Switches, Fuses, Wiring Diagrams

Brake System:

Front and Rear Brake Systems (Hydraulic Disc Brakes), Brake Calipers, Master Cylinders, Brake Lines

Fuel System:

Fuel Tank, Fuel Lines, Carburetor (Mikuni VM26SS typical), Air Cleaner Assembly, Fuel Petcock

Procedures Included

Maintenance:

Periodic Inspections, Lubrication Points, Filter Replacements, Chain Adjustments, Brake Adjustments, Spark Plug Replacement

Repair Rebuild:

Engine Rebuilding (top-end and bottom-end), Transmission Overhaul, Suspension Component Replacement, Brake System Overhaul, Electrical Component Diagnosis and Replacement

Troubleshooting:

Diagnostic Procedures for Engine Performance Issues, Electrical Faults, Starting Problems, Braking Issues

Technical Depth

Diagnostic Capabilities:

Advanced Diagnostic Procedures, Fault Finding Guides, Use of Specialized Tools (if applicable)

Rebuild Completeness:

Complete Disassembly and Reassembly Instructions for all Major Components, Torque Specifications, Clearances, Timing Procedures

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Print Permission:

Printable

Binding Type

Binding Type:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

File Features

Searchability:

Likely Searchable PDF Content

Illustrations:

Illustrated with Clear Step-by-Step Instructions, Zoomable Illustrations, Exploded Views, Component Breakdowns

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-Stroke, Single Cylinder

Displacement:

195cc (approximately)

Bore X Stroke:

66.0 mm x 57.0 mm (typical specification)

Cooling System:

Air-Cooled

Performance

Horsepower:

Approx. 16-20 HP (varies by year and tuning)

Torque:

Not explicitly stated, but characteristic of its class.

Fuel System

Carburetor Type:

Mikuni VM26SS (typical) with single carburetor.

Fuel Type:

Unleaded gasoline

Fuel Mixture:

Pre-mix (typically 50:1 ratio with 2-stroke oil, confirmation in manual)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual with Reverse

Clutch Type:

Wet Multi-Plate Clutch

Features

Drive System:

Chain Drive

📐 Dimensions

Exterior

Length:

Approx. 1740 mm (68.5 in)

Width:

Approx. 1075 mm (42.3 in)

Height:

Approx. 1010 mm (39.8 in)

Weights

Dry Weight:

Approx. 163 kg (359 lbs)

Fuel Tank Capacity:

Approx. 9.5 L (2.5 US gal)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Conforms to ANSI/SVIA safety requirements.

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Passive Features

Handlebars:

Grip-style throttle for precise control, padded handlebars.

💡 Technology Features

Infotainment

Infotainment System:

Not Applicable (basic utility/sport ATV)

Driver Assistance

Driver Assistance Features:

Not Applicable

Connectivity

Connectivity Features:

Not Applicable

🔧 Maintenance

Service Intervals

Oil Change Engine:

Refer to manual for specific intervals based on usage; typically every 20-40 operating hours or annually.

Spark Plug Check:

Check/replace every 6-12 months or as needed for performance issues.

Air Filter Cleaning:

Clean or replace regularly based on riding conditions (e.g., dusty environments).

Chain Lubrication Adjustment:

Lubricate and adjust chain tension frequently, checking every few rides.

Fluid Specifications

Engine Oil Type:

Yamaha recommends specific 2-stroke engine oil with JASO FD or FD rated API TC specification, typically mixed with gasoline at 50:1 ratio. Verify exact oil and ratio in the manual.

Transmission Oil Type:

Yamalube Hypoid Gear Oil or equivalent SAE 80W-90 GL-4/GL-5.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Carburetor Clogging:

Common with older ATVs if fuel is left stagnant; requires cleaning and proper fuel storage.

Top End Wear:

Due to its 2-stroke nature, piston and cylinder wear are common with high mileage or improper lubrication.

Electrical Component Reliability:

CDI unit and stator can be prone to failure over time; requires proper diagnosis and replacement.

Common Repairs

Clutch Replacement:

Clutch plates can wear out with aggressive riding and require replacement.

📚 Vehicle History

Brand Heritage

Yamaha Atv Legacy:

Yamaha has a long history of producing reliable and performance-oriented ATVs.

Model Evolution

Blaster Introduction:

The Blaster YFS200 was introduced as a sporty, entry-level to mid-range ATV, popular for its nimble handling and potent 2-stroke engine.

Production

Production Run:

The YFS200 had a significant and extended production run from 1988 through 2006, indicating its enduring popularity and successful design.

🏆 Awards & Recognition

Recognitions

Popularity:

The Yamaha Blaster YFS200 is widely recognized as a highly popular and iconic ATV in its class, often cited for its fun factor and affordability.

Ratings

Durability Reputation:

Generally regarded as a durable machine when properly maintained, though specific components like electronics and top-end can be wear items.