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Yamaha Exciter 570 snowmobile Service Manual Repair 1987-1990 EX570

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The Yamaha Exciter 570, model code EX570, represents a performance-oriented trail snowmobile from the late 1980s, produced between 1987 and 1990. Known for its robust liquid-cooled, parallel twin-cylinder engine and...
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Yamaha Exciter 570 snowmobile Service Manual Repair 1987-1990 EX570
The Yamaha Exciter 570, model code EX570, represents a performance-oriented trail snowmobile from the late 1980s, produced between 1987 and 1990. Known for its robust liquid-cooled, parallel twin-cylinder engine and designed for spirited riding, the Exciter 570 offered a balance of power and handling within its segment. Yamaha's long-standing reputation for engineering quality and reliability underpins this model, which competed in a dynamic snowmobile market. Its design focused on delivering an engaging experience for enthusiasts seeking a capable machine for trail exploration. This comprehensive Factory Service Manual provides detailed information for the complete service and repair of the Yamaha Exciter 570 snowmobiles from 1987-1990. It covers essential areas including engine overhaul, drivetrain maintenance, electrical system diagnostics, and chassis repairs, alongside scheduled maintenance procedures, troubleshooting guides, and technical specifications. With 578 pages of factory-level guidance, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain, diagnose, and repair their vehicle effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Exciter 570
Model Code:
EX570
Model Years Covered:
1987, 1988, 1989, 1990
Codes
Chassis Code Identifier:
EX570
👋 Introduction
Market Position
Segment:
Performance-oriented trail snowmobile
Era:
Late 1980s performance snowmobile segment
Competitive Analysis
Competitors:
Likely competed with similar displacement models from Ski-Doo, Arctic Cat, and Polaris of the same era.
Key Features
Performance Focus:
Designed for spirited riding with a focus on power and handling.
Engine Type:
Known for its robust liquid-cooled twin-cylinder engine.
Manual Utility
Target Audience:
DIY enthusiasts, mechanics, and owners looking to maintain or repair their Yamaha Exciter 570.
Value Proposition:
Provides comprehensive factory-level information essential for proper maintenance and repair, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for Yamaha Exciter 570 snowmobiles
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, specifications, parts diagrams
Page Count
Total Pages:
578
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, teardown, rebuild, carburetor, fuel system, ignition, cooling system, exhaust system, lubrication
Drivetrain:
Drive train, primary reduction gear, clutch (primary and secondary), chaincase, track system, suspension, skis, steering
Electrical:
Ignition system, charging system (stator, magneto, regulator/rectifier), lighting, switches, starter system
Chassis Body:
Frame, body panels, plastics, seat, handlebars, controls, brakes, skis
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (coolant, oil), lubrication, spark plug replacement, track tension adjustment
Repair Rebuild:
Complete engine teardown and rebuild, transmission overhaul, suspension repair, brake system service, electrical component repair
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation (if applicable to this era), no spark diagnosis, starting issues, fuel delivery problems
Installation Adjustment:
Carburetor tuning and adjustment (main jet, pilot jet, mixture screw), clutch adjustment, throttle cable adjustment, brake adjustments
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and chassis rebuilds
Diagnostics:
Detailed diagnostic flowcharts and troubleshooting guides
Illustrations:
Includes pictures, diagrams, and schematics
Specifications:
Detailed torque specifications, clearances, fluid capacities, and performance data
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
No (due to file size optimization)
Restrictions:
No restrictions on printing or saving/burning to disc
Print Quality
Quality:
Assumed to be factory original quality, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, parallel twin cylinder
Displacement:
561 cc (approximate based on model name)
Bore X Stroke:
Refer to manual for specific dimensions (e.g., common for this era might be around 73mm x 64mm but needs manual confirmation)
Compression Ratio:
Refer to manual for specific ratio.
Performance
Horsepower:
Likely in the range of 70-90 HP, dependent on specific tuning and year. Manual will provide exact figures.
Torque:
Refer to manual for peak torque figures and RPM.
Fuel System
Fuel Delivery:
Dual Carburetors (likely Mikuni VM series or similar)
Carburetor Size:
Refer to manual for specific carburetor model and venturi size (e.g., 34mm or 36mm likely).
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
2-stroke pre-mix or oil injection system. Manual will specify Yamaha approved 2-stroke oil.
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Permanent antifreeze (ethylene glycol based) mixed with distilled water. Manual will specify ratio and type.
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) with primary and secondary clutches.
Features
Gear Reduction:
Primary reduction gear system.
Reverse:
Likely equipped with a manual reverse mechanism or a separate reverse gear assembly.
Fluid Specifications
Chaincase Oil Type:
Refer to manual for specific chaincase oil viscosity and type (e.g., gear oil or specialized lubricant).
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions.
Width:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Refer to manual for exact weight. Typically around 450-500 lbs for this class.
Fuel Capacity:
Refer to manual for tank capacity. Likely around 5-7 gallons.
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Snowmobiles are not subject to traditional automotive crash ratings.)
Active Features
Braking System:
Hydraulic disc brake, typically front and rear or a single rear caliper.
Passive Features
Lighting:
Headlight, taillight, and brake light for visibility.
Kill Switch:
Engine kill switch on handlebar, often with a tether.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, tachometer, potentially oil/temp warning lights). No advanced infotainment systems typical of modern vehicles.
Driver Assistance
Features:
N/A. Focus is on mechanical systems.
Connectivity
Features:
N/A.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific interval for chaincase oil if applicable, and recommendations for 2-stroke oil usage.
Spark Plug Inspection:
Recommended inspection and replacement at specified intervals, typically every season or ~1000-2000 miles.
Track Tension:
Regular inspection and adjustment of track tension as per manual recommendations.
Carburetor Cleaning:
Recommended periodic cleaning and synchronization, especially if experiencing running issues.
Fluid Specifications
Coolant Capacity:
Refer to manual for exact coolant capacity.
Brake Fluid Type:
Refer to manual for brake fluid specification (likely DOT 3 or DOT 4).
Known Issues
Carburetor Fouling:
Common for older 2-stroke carbureted engines, requiring regular cleaning and jetting checks.
Clutch Wear:
Clutch components (belts, rollers, buttons) can wear over time, affecting performance and requiring inspection/replacement.
Ignition Components:
CDI modules, coils, and stators can fail with age. Manual will guide diagnosis.
Suspension Bushings:
Rubber bushings in the suspension and steering can degrade, leading to looseness and poor handling.
📚 Vehicle History
Brand Heritage
Yamaha Motorsports:
Yamaha has a long and successful history in motorsports, including snowmobiles, motorcycles, and ATVs, known for engineering and reliability.
Model Evolution
Exciter Line:
The Exciter line was a staple in Yamaha's snowmobile offerings, known for its balance of performance and comfort. The 570cc engine was a popular choice for this mid-displacement performance category.
Production
Manufacturing Era:
Produced during a period of significant innovation and competition in the snowmobile industry.
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
Specific awards for the 1987-1990 Exciter 570 are not widely documented, but the model was generally well-regarded for its performance in its class during its production run.
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