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Yamaha Fazer 1000 Service Repair Manual Parts

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🏷️ Basic Information Identification Make: Yamaha Model: Fazer 1000 Model Designation: FZS1000 Codes Chassis Code Early: 5PX1 Chassis Code Later: 5PXA Engine Code: 1535 👋 Introduction Market Position Market Segment:...
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Type: Motorcycle
Vendor:
Sku: 127954
Yamaha Fazer 1000 Service Repair Manual Parts
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Fazer 1000
Model Designation:
FZS1000
Codes
Chassis Code Early:
5PX1
Chassis Code Later:
5PXA
Engine Code:
1535
👋 Introduction
Market Position
Market Segment:
Sport-touring motorcycle, bridging the gap between naked bikes and fully faired sportbikes.
Competitive Analysis
Key Competitors:
Suzuki Bandit 1200, Honda CB1000R (later generations), Kawasaki ZRX1200R.
Key Features
Platform Origin:
Utilizes a detuned version of the engine from the Yamaha R1 superbike (YZF1000R Thunderace).
Design Philosophy:
Emphasis on accessible power, comfortable ergonomics for long-distance riding, and muscular styling.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, repair, and parts information
Page Count
Estimated Page Count:
400-600 pages (typical for this type of manual)
Manual Type
Manual Type:
Service & Repair Manual / Parts Catalog
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, torque specifications, valve clearance adjustment, piston/ring/cylinder inspection, crankshaft/connecting rod checks.
Fuel System:
Carburetor (FCR) inspection, cleaning, adjustment, synchronization; fuel pump, fuel filter, fuel tank maintenance.
Ignition System:
CDI unit, spark plugs, ignition timing, ignition coil inspection.
Transmission And Drivetrain:
Clutch inspection, operation, adjustment; gearbox disassembly, assembly, inspection, gear engagement; final drive maintenance (chain and sprockets), lubrication.
Cooling System:
Radiator, hoses, thermostat, water pump inspection and replacement, coolant specifications and bleeding procedures.
Exhaust System:
Exhaust pipe and muffler inspection, gasket replacement.
Brakes System:
Hydraulic brake systems (front and rear), caliper service, master cylinder service, brake pad replacement, brake fluid specifications, bleeding procedures, disc inspection.
Suspension System:
Front forks (telescopic), rear shock absorber service, spring preload adjustment, fork oil specifications, seal replacement, linkage inspection.
Steering System:
Handlebar removal/installation, steering head bearing inspection, adjustment, and replacement.
Electrical System:
Wiring diagrams, battery inspection and maintenance, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, horn, instrument panel functions and troubleshooting.
Frame And Bodywork:
Chassis inspection, frame integrity checks, body panel removal/installation, seat, fuel tank, fairings, fenders.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, tire wear inspection, wheel balancing.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid changes, coolant checks.
Troubleshooting:
Diagnostic charts for common issues (engine starting problems, performance issues, electrical faults).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnosis and repair.
Specific Tasks:
Carburetor synchronization, valve clearance adjustment, steering head bearing adjustment, fork seal replacement.
Technical Depth
Depth:
Expert-level detail for professional mechanics and advanced DIY enthusiasts, covering complete disassembly and reassembly of all major components.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF document with high-resolution diagrams and text.
Print Quality
Print Quality Recommendation:
Suitable for printing individual pages or chapters as needed. Optimized for clarity.
Binding Type
Binding Type For Print:
Coil or comb binding recommended for lay-flat use in a workshop environment.
Paper Type
Paper Type For Print:
Standard copier paper (20-24 lb bond) suitable for printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline-four cylinder
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
9.8:1
Carburetion:
Four Mikuni BSR36 flat-slide carburetors (FZS1000) or Keihin CV (FZS1000S).
Performance
Horsepower Approx:
130-140 HP @ 9000 RPM (crank)
Torque Approx:
98-105 Nm @ 7000 RPM (crank)
Fuel System
Fuel Tank Capacity:
20 Liters (5.3 US gal)
Fuel Type:
Unleaded gasoline, 95 octane (RON)
🔧 Transmission
Standard
Transmission Type:
Constant mesh 5-speed
Clutch Type:
Wet, multi-plate, diaphragm spring
Final Drive:
O-ring sealed chain, 530 pitch
Features
Gear Ratios:
Refer to manual for specific ratios (e.g., 1st: 2.55, 2nd: 1.87, 3rd: 1.46, 4th: 1.21, 5th: 1.04)
Transmission Oil Type:
Yamaha Motorcycle Gear Oil or equivalent API GL-4, SAE 10W-30
Transmission Oil Capacity:
3.2 Liters (3.4 US qt) with filter change
📐 Dimensions
Exterior
Length Approx:
2140 mm (84.3 in)
Width Approx:
770 mm (30.3 in)
Height Approx:
1200 mm (47.2 in)
Wheelbase:
1460 mm (57.5 in)
Ground Clearance:
145 mm (5.7 in)
Weights
Dry Weight Approx:
215 kg (474 lbs)
Wet Weight Approx:
230 kg (507 lbs)
🛡️ Safety Features
Ratings
Safety Rating:
N/A (Motorcycle safety is primarily assessed by rider skill and adherence to maintenance/operation guidelines).
Active Features
Braking System:
Dual 298mm discs with 4-piston calipers (front), 267mm disc with 2-piston caliper (rear). Optional ABS available on some models/markets.
Tires Front:
120/70ZR17M/C (58W)
Tires Rear:
170/60ZR17M/C (72W)
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation, no integrated infotainment).
Driver Assistance
Driver Assistance Features:
Optional ABS (Anti-lock Braking System) on select models/years.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,750 miles) or 6 months, whichever comes first.
Oil Filter Change:
At every engine oil change.
Air Filter Inspection:
Every 6,000 km (3,750 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 18,000 km (11,250 miles).
Brake Fluid Change:
Every 2 years or as needed.
Coolant Change:
Every 2 years or 24,000 km (15,000 miles).
Fluid Specifications
Engine Oil Specification:
Yamaha Genuine Yamalube 4S or equivalent SAE 10W-40 API SG or higher, JASO MA.
Engine Oil Capacity:
3.4 Liters (3.6 US qt) without filter change, 3.8 Liters (4.0 US qt) with filter change.
Coolant Type:
Yamaha Genuine Yamalube Coolant or equivalent ethylene glycol-based antifreeze (50% mix with distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Fork Oil Type:
SAE 10W fork oil (230cc per fork leg).
Known Issues
Common Wear Items:
Clutch plates, fork seals, steering head bearings, rear shock absorber bushings.
Carburetor Tuning:
Carburetors can require periodic synchronization and cleaning due to their age and usage.
Electrical Connections:
Corrosion on electrical connectors can lead to intermittent issues if not maintained.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, a division of Yamaha Corporation, known for musical instruments and audio equipment as well as powersports vehicles.
Model Evolution
Introduction Year:
2001
Discontinuation Year:
2005
Key Updates:
Minor cosmetic updates and some internal engine refinements across its production run. FZS1000S model introduced with upgraded suspension and brakes in some markets.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised by motorcycle journalists for its powerful engine, comfortable ride, and value for money in the sport-touring segment.
Ratings
User Reviews Summary:
Consistently high user satisfaction for reliability, performance, and versatility for commuting and touring.
Certifications
Emissions Certification:
Meets prevailing emissions standards for its respective production years (e.g., Euro 1, Euro 2).
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