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Yamaha Fazer 8 FZ8S 2010-2013 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Fazer 8 / FZ8S Model Codes: FZ8S (faired version) Generation Generation Code: First Generation Codes Engine Code: 46P (for FZ8) 👋 Introduction Market...
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Type: Motorcycle
Vendor:
Sku: 167045
Yamaha Fazer 8 FZ8S 2010-2013 Workshop Service Repair ManualYamaha Fazer 8 FZ8S 2010-2013 Workshop Service Repair ManualYamaha Fazer 8 FZ8S 2010-2013 Workshop Service Repair ManualYamaha Fazer 8 FZ8S 2010-2013 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Fazer 8 / FZ8S
Model Codes:
FZ8S (faired version)
Generation
Generation Code:
First Generation
Codes
Engine Code:
46P (for FZ8)
👋 Introduction
Market Position
Segment:
Naked sportbike (FZ8) and faired sport-touring variant (FZ8S). Competes in the 800cc to 1000cc naked and sport-touring segments.
Competitive Analysis
Rivals:
Kawasaki Z800, Suzuki GSR750, Triumph Street Triple, Ducati Monster 821, MV Agusta Brutale 800.
Key Features
Features:
Versatile performance suitable for commuting, sport riding, and light touring. Known for its torquey and tractable 779cc inline-four engine, comfortable riding position, and user-friendly handling.
Value Proposition
Target Audience:
Riders seeking a blend of performance, comfort, and everyday usability. Suitable for experienced riders and those upgrading from smaller displacement bikes.
📋 Manual Details
Coverage Areas
Primary Coverage:
2010, 2011, 2012, 2013 Yamaha Fazer 8 / FZ8S
Page Count
Total Pages:
609
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine disassembly, assembly, inspection, troubleshooting, performance tuning, fuel injection system, ignition system, exhaust system, cooling system, lubrication system.
Chassis:
Front suspension (forks, steering system), rear suspension (shock absorber, swingarm, linkage), braking system (front and rear calipers, discs, master cylinders, ABS if applicable), wheel and tire specifications, frame inspection and repair.
Electrical:
Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting system, instrumentation, ignition switch, starter motor, ECU, sensors, fault code diagnosis, electrical component testing.
Bodywork:
Fairings, seats, fuel tank, fenders, mirrors, luggage options (if applicable), body panel removal and installation.
Procedures Included
Maintenance:
Regular service intervals, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication, brake fluid replacement, coolant flush and replacement, valve clearance checks and adjustment.
Repair:
Engine rebuilds, transmission overhauls, suspension fork rebuilds, brake system bleeding and component replacement, electrical fault diagnosis and repair, fuel system component testing and replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code interpretations.
Technical Depth
Depth:
Comprehensive from basic maintenance and adjustments to complete engine teardowns, diagnostics, and component-level repair. Includes detailed torque specifications, clearances, and testing procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing. Clear diagrams and legible text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Features
Searchability:
Searchable PDF allowing quick navigation and information retrieval.
Interactivity:
Hyperlinked table of contents and cross-references for easier navigation.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve inline-four
Displacement:
779 cc
Bore X Stroke:
74.0 mm x 48.0 mm
Compression Ratio:
12.0:1
Performance
Horsepower:
Approx. 106 HP @ 10,000 rpm
Torque:
Approx. 85 Nm (62.7 lb-ft) @ 8,000 rpm
Fuel System
Fuel Delivery:
Fuel injection (Yamaha's Electronic Fuel Injection - YCC-FI)
Fuel Type:
Unleaded gasoline, minimum 91 octane
Cooling System
Coolant Type:
Yamaha-recommended permanent antifreeze (ethylene glycol based), 50/50 mixture with distilled water.
Lubrication System
Oil Type:
Yamalube 4S (or equivalent SAE 10W-40, API SG or higher, JASO MA)
Oil Capacity
Oil Change With Filter:
3.4 Liters (3.6 US qt)
Oil Change Without Filter:
3.0 Liters (3.2 US qt)
Ignition System
Spark Plugs:
NGK CR9E or DENSO U27ETR
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Final Drive:
O-ring sealed chain drive
Fluid Specifications
Transmission Oil:
Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil)
Fluid Capacities
Transmission Oil Capacity:
0.65 Liters (0.69 US qt)
📐 Dimensions
Exterior
Length:
2,120 mm (83.5 in)
Width:
770 mm (30.3 in)
Height:
1,205 mm (47.4 in)
Wheelbase:
1,460 mm (57.5 in)
Ground Clearance:
135 mm (5.3 in)
Seat Height:
815 mm (32.1 in)
Weights
Wet Weight:
211 kg (465 lbs)
Fuel Tank Capacity:
17 Liters (4.5 US gal)
Fuel Reserve Capacity:
3.4 Liters (0.9 US gal)
Wheels Tires
Front Tire Size:
120/70 ZR17M/C (58W)
Rear Tire Size:
180/55 ZR17M/C (73W)
Front Wheel Type:
Cast aluminum
Rear Wheel Type:
Cast aluminum
Front Brake:
Dual 310mm hydraulic discs, radial-mount calipers
Rear Brake:
267mm hydraulic disc, caliper
🛡️ Safety Features
Ratings
Safety Features:
ABS (Anti-lock Braking System) optional on some models and markets. Standard hazard warning lights.
Active Features
Braking System:
Linked-action front brake system for improved feel and stability. ABS provides enhanced control during braking.
Passive Features
Frame Design:
Deltabox frame provides rigidity and excellent handling characteristics. Compliant suspension settings contribute to rider comfort and stability.
💡 Technology Features
Infotainment
Instrumentation:
Multi-function LCD display including speedometer, tachometer, fuel gauge, clock, odometer, trip meters, gear position indicator, and diagnostic fault codes.
Driver Assistance
ABS:
Available as an option on many models, enhancing braking safety.
Connectivity
Accessories:
Pre-wired for accessory power outlets, allowing for charging devices or powering accessories.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Air Filter Inspection:
Every 10,000 km (6,000 miles).
Spark Plug Replacement:
Every 20,000 km (12,000 miles).
Valve Clearance Check:
Every 40,000 km (24,000 miles).
Brake Fluid Replacement:
Every 2 years or as needed.
Coolant Replacement:
Every 2 years or 40,000 km (24,000 miles).
Fluid Specifications
Fork Oil Type:
Yamaha No. 10 fork oil (or SAE 10W equivalent)
Fluid Capacities
Fork Oil Level:
120 mm (4.72 in) from top of inner tube with spring removed and outer tube fully compressed.
Known Issues
Common Problems:
While generally reliable, some owners report occasional issues with the fuel pump, voltage regulator/rectifier, and a tendency for chain and sprockets to wear faster than ideal if not maintained diligently. Some stator failures have been reported.
Preventative Maintenance
Recommendations:
Regular chain lubrication and adjustment, checking electrical connections, and ensuring proper coolant levels are crucial for long-term reliability.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha Motor Company, founded in 1955, has a rich heritage in motorcycle manufacturing, known for its innovation, performance, and reliability across various motorcycle categories.
Model Evolution
Development:
The FZ8 and FZ8S were introduced as an evolution of the FZ6R and FZ1 models, aiming to fill the gap in Yamaha's naked and sport-touring lineup with a versatile 800cc inline-four.
Production
Production Years:
2010-2016 (worldwide, with variations in market availability and naming conventions).
Manufacturing Location:
Japan (primarily, with global distribution).
🏆 Awards & Recognition
Recognitions
Awards:
The FZ8 and FZ8S were well-received for their balanced performance and value. While specific awards are not widely publicized, they consistently ranked well in magazine comparisons for their class.
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