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2009-2010 Yamaha FAZER FZ6RY Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FZ6R Fazer Model Code: FZ6RY Year: 2009-2010 👋 Introduction Market Position Market Position: The Yamaha FZ6R (FZ6RY) is a mid-size sport-touring motorcycle known...
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Type: Motorcycle
Vendor:
Sku: 142007
2009-2010 Yamaha FAZER FZ6RY Service Repair Manual2009-2010 Yamaha FAZER FZ6RY Service Repair Manual2009-2010 Yamaha FAZER FZ6RY Service Repair Manual2009-2010 Yamaha FAZER FZ6RY Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ6R Fazer
Model Code:
FZ6RY
Year:
2009-2010
👋 Introduction
Market Position
Market Position:
The Yamaha FZ6R (FZ6RY) is a mid-size sport-touring motorcycle known for its balance of performance, comfort, and everyday usability. It competes in a segment with models like the Kawasaki Ninja 650 and Suzuki Bandit 650.
Competitive Analysis
Competitive Analysis:
Positioned as a more accessible and versatile option compared to supersport bikes, the FZ6R offers a more relaxed riding posture and practical features for longer rides, while still providing engaging performance for spirited riding.
Key Features
Key Features:
Sporty styling with a fully faired design, comfortable ergonomics for rider and passenger, versatile performance for commuting and touring, reliable 600cc inline-four engine.
📋 Manual Details
Coverage Areas
Coverage Description:
Complete service and repair procedures for the 2009-2010 Yamaha FZ6RY Fazer.
Page Count
Estimated Page Count:
High (typically 500+ pages for comprehensive factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Covered Systems:
Engine, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Clutch, Transmission, Drivetrain, Frame, Suspension (Front & Rear), Brakes (Front & Rear), Wheels & Tires, Electrical System (Wiring Diagrams, Lighting, Instruments, Ignition), Bodywork, Troubleshooting, Specifications.
Electrical System Detail:
Comprehensive wiring diagrams, troubleshooting flowcharts for electrical faults, component testing procedures for ignition, lighting, starter, charging system, and instruments.
Braking System Detail:
Front: Dual hydraulic discs, Rear: Hydraulic disc. Procedures for pad replacement, caliper service, bleeding, and master cylinder inspection.
Procedures Included
Included Procedures:
Scheduled Maintenance, Engine Overhaul, Fuel Injection System Diagnostics and Repair, Ignition Timing Adjustment, Lubrication System Maintenance, Cooling System Service, Exhaust System Inspection, Clutch Adjustment and Replacement, Transmission Gearbox Service, Drive Chain Maintenance, Suspension Component Inspection and Replacement, Brake System Bleeding and Component Replacement, Wheel Bearing Service, Tire Replacement, Electrical System Troubleshooting, Lighting System Repair, Instrument Panel Diagnosis, Body Panel Removal and Installation, Torque Specifications, Special Tool Requirements.
Engine Rebuild Procedures:
Detailed steps for engine disassembly, component inspection (pistons, rings, valves, crankshaft), cylinder head service, bearing replacement, gasket and seal renewal, and engine reassembly with critical torque specifications.
Suspension Adjustment:
Details on adjusting front fork preload and damping (if applicable) and rear shock preload and rebound damping.
Technical Depth
Technical Depth:
Comprehensive, covering routine maintenance to complete engine and component rebuilds, including detailed diagnostics and troubleshooting steps.
Diagnostic Tools:
Covers the use of diagnostic tools and procedures specific to EFI systems, including potential for connecting to diagnostic equipment if applicable for the model year.
📊 Manual Specifications
File Format
File Format Details:
Searchable PDF with high-resolution diagrams and clear text. Optimized for printing of specific sections.
Print Quality
Print Quality Notes:
Designed for clarity, with sharp line art for diagrams and legible text for instructions.
Binding Type
Binding Type Notes:
N/A (Digital Format)
Paper Type
Paper Type Notes:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve inline-four
Displacement:
600cc (599 cm³)
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Valvetrain:
DOHC, 4 valves per cylinder, shim-under-bucket valve adjustment
Performance
Horsepower:
Approximately 95.7 hp @ 11,500 rpm (claimed)
Torque:
Approximately 47.7 lb-ft @ 10,000 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle valves (YCC-T - Yamaha Chip Controlled Throttle)
Fuel Type:
Unleaded gasoline, 91 octane or higher recommended
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Oil Capacity W Filter:
3.40 L (3.59 US qt)
Cooling System
Coolant Type:
Permanent type antifreeze coolant (50% ethylene glycol and 50% deionized water)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Final Drive:
O-ring sealed chain
Gear Ratios:
Specific ratios will be detailed in the manual, critical for performance tuning.
Clutch Actuation:
Cable-actuated wet multi-plate clutch
📐 Dimensions
Exterior
Overall Length:
2,125 mm (83.7 in)
Overall Width:
770 mm (30.3 in)
Overall Height:
1,205 mm (47.4 in)
Seat Height:
825 mm (32.5 in)
Weights
Wet Weight:
208 kg (459 lbs) (approximate, depending on options and fluids)
Fuel Tank Capacity:
19.4 L (5.1 US gal)
Front Suspension Travel:
130 mm (5.1 in)
Rear Suspension Travel:
130 mm (5.1 in)
Ground Clearance:
165 mm (6.5 in)
Wheels Tires
Front Tire Size:
120/70ZR17M/C (58W)
Rear Tire Size:
180/55ZR17M/C (73W)
Wheelbase:
1,440 mm (56.7 in)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is primarily assessed through independent rider testing and manufacturer design features. The manual will detail braking system capabilities and chassis stability.
Active Features
Active Safety Features:
Responsive braking system (dual front discs, single rear disc), advanced suspension for stability, responsive throttle control.
Passive Features
Passive Safety Features:
Full fairing for rider protection, robust frame construction, seating position designed for rider control.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrument cluster featuring analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, and indicator lights. No integrated infotainment system.
Driver Assistance
Driver Assistance Features:
Yamaha's rider aids are focused on engine and chassis performance, such as the aforementioned YCC-T for precise throttle response.
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone connectivity).
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 600 miles (1,000 km) for oil change, filter replacement, and thorough inspection.
Regular Maintenance Intervals:
Oil and filter changes every 3,000-4,000 miles (5,000-6,000 km), air filter cleaning/replacement, spark plug checks/replacement, chain lubrication and adjustment at regular intervals as specified in the manual.
Valve Clearance Interval:
Typically every 12,000-16,000 miles (20,000-26,000 km) or as specified by Yamaha for this model.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Coolant Specification:
Permanent type antifreeze coolant (50% ethylene glycol and 50% deionized water)
Brake Fluid Specification:
DOT 4 hydraulic brake fluid
Fork Oil Specification:
Yamaha Genuine Fork Oil 10W or equivalent
Chain Lube Recommendation:
High-quality motorcycle chain lubricant
Known Issues
Common Issues And Solutions:
Potential for cam chain tensioner noise (requiring manual inspection/replacement), throttle body synchronization issues (addressed by proper EFI diagnostics), occasional charging system concerns (requiring stator/regulator-rectifier checks). The manual provides detailed troubleshooting for these and other potential issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Yamaha Motor Company has a long-standing reputation for producing high-quality, performance-oriented motorcycles with innovative technology and reliable engineering.
Model Evolution
Model Evolution:
The FZ6R is an evolution of Yamaha's FZ6 series, offering a more refined and faired package aimed at broadening its appeal to riders seeking a balance of sportiness and touring comfort. It builds upon the legacy of the FZ series' renowned inline-four engines.
Production
Production Period:
The FZ6R was produced for several years, with the 2009-2010 models representing an early iteration of this specific design.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2009-2010 FZ6R are not widely publicized, the FZ series generally receives positive reviews for its performance, handling, and value proposition within the sport-touring segment.
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