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Yamaha FJ-09 Motorcycle 2015-2017 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: FJ-09 Model Designation: Sport Touring Motorcycle Market Segment: Sport Touring / Hyper-Naked Generation Generation Identifier: First Generation (FJ-09) Codes Chassis Code: RN43 👋...
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Type: Motorcycle
Vendor:
Sku: 206030
Yamaha FJ-09 Motorcycle 2015-2017 Factory Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FJ-09
Model Designation:
Sport Touring Motorcycle
Market Segment:
Sport Touring / Hyper-Naked
Generation
Generation Identifier:
First Generation (FJ-09)
Codes
Chassis Code:
RN43
👋 Introduction
Market Position
Positioning:
The Yamaha FJ-09 (later renamed MT-09 Tracer in some markets) was positioned as a versatile sport-touring motorcycle, blending the performance of a naked sportbike with the comfort and practicality for longer journeys. It offered a more accessible and affordable alternative to premium sport-tourers.
Competitive Analysis
Key Competitors:
Competed with motorcycles like the Kawasaki Versys 1000, Suzuki V-Strom 1000, and some entry-level BMW R nineT models or Ducati Multistrada variants in terms of intent.
Key Features
Engine Platform:
Utilizes the same CP3 (Crossplane Concept) 847cc inline-three cylinder engine found in the popular MT-09, known for its characterful torque delivery and smooth powerband.
Ergonomics:
Features an upright riding position, adjustable windscreen, and provision for luggage, making it suitable for touring.
Electronics:
Often equipped with rider aids such as multiple ride modes, traction control, and ABS, contributing to its modern appeal.
📋 Manual Details
Coverage Areas
Years Covered:
2015, 2016, 2017
Engine Variants Covered:
All engine types for specified years
Model Variants Covered:
All FJ-09 models
Page Count
Estimated Page Count:
Varies by specific model year and regional variation, typically 500+ pages for a comprehensive factory service manual.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, valve clearance adjustment, piston/cylinder inspection, crankshaft and connecting rod checks, lubrication system.
Fuel System:
Fuel injection system, throttle body inspection and cleaning, fuel pump, fuel filter, fuel injectors, fuel pressure testing.
Ignition System:
Spark plugs, ignition coils, CDI unit, ignition timing verification.
Cooling System:
Radiator, fan, coolant, thermostat, water pump, coolant flow testing.
Exhaust System:
Exhaust pipes, mufflers, catalytic converter inspection and replacement.
Transmission Drivetrain:
Clutch operation, gearbox inspection, shift mechanism, final drive (chain and sprockets) inspection and adjustment, lubrication.
Chassis Frame:
Frame inspection, steering head bearing inspection and adjustment, swingarm inspection and lubrication.
Suspension:
Front fork (telescopic, inverted) disassembly, inspection, and oil replacement; rear shock absorber inspection and adjustment; linkage system.
Braking System:
Brake pad inspection and replacement, brake fluid bleeding and replacement, caliper inspection and overhaul, master cylinder inspection, ABS system (if equipped) components and diagnostics.
Wheel Tires:
Wheel bearing inspection and replacement, tire pressure, tire wear assessment, wheel balancing.
Electrical System:
Battery testing and maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system, horn, instrumentation, keyless ignition system (if applicable).
Wiring Harness:
Complete wiring diagrams, circuit tracing, connector inspection, troubleshooting electrical faults.
Body Panels Fittings:
Fairing removal and installation, seat removal, fuel tank removal and installation, mudguards, storage compartment (if applicable).
Controls:
Throttle cable adjustment, clutch cable adjustment, brake lever adjustment, handlebar and control lever replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, brake fluid checks, coolant checks, tire pressure checks.
Disassembly Assembly:
Step-by-step instructions for removing, inspecting, repairing, and reinstalling major components and sub-assemblies.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for common and complex issues.
Diagnostics:
Information on fault codes (if applicable via diagnostic tool), sensor testing, and electrical system diagnostics.
Rebuilding Overhauling:
Detailed procedures for engine internal component rebuilding, brake caliper overhauling, and suspension component rebuilding.
Installation Replacement:
Instructions for replacing worn or damaged parts, including torque specifications for critical fasteners.
Adjustments:
Precise procedures for adjusting clutch, throttle, brakes, chain slack, and suspension settings.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
Visual Aids:
Includes pictures, illustrations, and diagrams to guide repairs.
Diagrams:
Detailed wiring diagrams, exploded views, and system schematics.
📊 Manual Specifications
File Format
Compatibility:
Compatible with Windows, macOS, and Linux operating systems.
Accessibility:
Downloadable and instantly accessible upon payment.
Print Quality
Quality:
High-resolution PDF suitable for printing.
Binding Type
Type:
Digital (PDF format), no physical binding.
Paper Type
Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve, Inline 3-cylinder
Displacement:
847 cc (51.7 cu. in.)
Bore X Stroke:
74.0 mm x 61.9 mm (2.91 in x 2.44 in)
Compression Ratio:
11.5:1
Performance
Horsepower:
Approximately 115 PS (113.4 hp) at 10,000 rpm (claimed, may vary by region/spec)
Torque:
Approximately 87.5 Nm (64.5 lb-ft) at 8,500 rpm (claimed, may vary by region/spec)
Fuel System
Fuel Delivery:
Mikuni 43mm throttle body x3 with sub-throttle valves, Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 91-98 RON (Octane rating may vary by region)
Fuel Tank Capacity:
Approximately 18 Liters (4.75 US gal)
Lubrication
Lubrication Type:
Wet sump
Recommended Oil Type:
Yamalube 10W-40 API SG or higher, JASO MA or MA2 certified (refer to manual for exact specification).
🔧 Transmission
Standard
Type:
Constant mesh 6-speed
Clutch Type:
Clutch: Wet, multiple-disc
Final Drive:
O-ring chain
Features
Assist And Slipper Clutch:
Yes (reduces clutch lever effort and mitigates rear-wheel lock-up during aggressive downshifts)
📐 Dimensions
Exterior
Length:
Approximately 2,150 mm (84.6 in)
Width:
Approximately 835 mm (32.9 in)
Height:
Approximately 1,350 mm (53.1 in) with adjustable screen in high position
Seat Height:
Approximately 835 mm (32.9 in) - adjustable
Weights
Wet Weight:
Approximately 210 kg (463 lbs)
Dry Weight:
Approximately 190 kg (419 lbs)
Wheelbase:
Approximately 1,440 mm (56.7 in)
🛡️ Safety Features
Ratings
ABS Availability:
Standard on most models (check specific market configuration).
Active Features
Traction Control:
Yes, typically a 2-mode system (refer to manual for specific operation).
Ride Modes:
Yes, typically 3-mode system (e.g., A-mode, Standard, B-mode) to adjust throttle response.
Passive Features
Braking System Description:
Dual 298mm hydraulic disc front brakes with 4-piston calipers, Single 245mm hydraulic disc rear brake with 2-piston caliper.
Lighting:
LED headlights and taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD display providing speed, RPM, gear position, fuel level, clock, trip meters, odometer, ambient temperature, and diagnostic codes.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) as standard safety feature.
TCS:
Traction Control System (TCS) with selectable modes.
Connectivity
Charging Port:
Some models may have an accessory power outlet or provisions for one, but not standard on all.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for specific mileage).
Air Filter Cleaning:
Inspect every 10,000 km (6,000 miles), clean or replace as needed.
Spark Plug Replacement:
Typically at 20,000 km (12,000 miles) or as specified for the particular plug type (refer to manual).
Valve Clearance Check:
Inspect every 30,000 km (18,000 miles).
Brake Fluid Replacement:
Every 2 years or as specified in the manual.
Coolant Replacement:
Every 2 years or as specified.
Fluid Specifications
Engine Oil:
Yamalube 10W-40 API SG or higher, JASO MA or MA2 certified.
Coolant:
Yamaha's recommended permanent type coolant (ethylene glycol based) mixed with deionized water in a 50:50 ratio.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Fork Oil:
Yamaha's recommended 0W or 10W fork oil, specific viscosity detailed in manual. Capacity: 455ml per fork leg.
Known Issues
Fueling Response:
Some owners reported slightly abrupt throttle response in lower RPMs, which the ride modes aim to mitigate. A reflash or aftermarket ECU tuner can further refine this.
Suspension Softness:
While adequate for touring, the stock suspension can feel a bit soft for aggressive sport riding. Upgraded springs or a re-valved suspension can improve performance.
Windscreen Buffeting:
Stock windscreen can cause buffeting for some riders; aftermarket touring screens are popular solutions.
Chain And Sprockets:
Standard wear items, regular cleaning, lubrication, and adjustment are crucial. Consider upgrading the chain and sprockets for longevity if doing extensive touring.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division:
Yamaha Motor Company has a long-standing reputation for engineering excellence, particularly in their inline-three cylinder engine designs, dating back to iconic models like the TDM and TRX series, and more recently with the MT series.
Model Evolution
Fj-09 Introduction:
Introduced in 2015 as a more touring-oriented variant of the highly successful MT-09. It aimed to capture a segment of the market seeking a more comfortable and versatile sportbike.
Name Change:
In many markets, the FJ-09 was rebranded as the MT-09 Tracer for the 2017 model year, signaling its close relationship to the MT-09 family while emphasizing its touring capabilities.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Company.
🏆 Awards & Recognition
Recognitions
Model Reception:
Generally well-received by the press and public for its versatile performance, value, and accessible engine characteristics. Often praised as a competent and fun all-rounder.
Ratings
Owner Satisfaction:
Typically high owner satisfaction due to its blend of sportbike performance and touring comfort at a competitive price point.
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