Target Audience:
Professional technicians, DIY mechanics, and owners seeking in-depth knowledge.
Value Proposition:
Provides essential repair and maintenance data at a fraction of dealer costs, promoting self-sufficiency.
Accessibility:
Instant PDF download for immediate access and convenient use.
Accuracy:
Original factory documentation ensuring the highest level of accuracy and completeness.
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication.
Fuel System:
Carburetor assembly, fuel tank, fuel lines, fuel pump operation.
Cooling System:
Radiator, cooling fan, coolant circulation, thermostat operation.
Exhaust System:
Exhaust pipes, mufflers, mounting hardware.
Transmission:
Gearbox overhaul, clutch operation, shifting mechanism.
Drivetrain:
Final drive, chain and sprocket maintenance, lubrication.
Electrical System:
Ignition system, charging system (alternator, rectifier/regulator), starting system (starter motor, battery), lighting, instrumentation, wiring diagrams.
Suspension:
Front fork (telescopic), rear shock absorbers, swingarm.
Brakes:
Front disc brakes, rear drum brake, hydraulic system, brake fluid specifications.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, wheel specifications.
Frame Bodywork:
Frame inspection, body panel removal/installation, seating, fuel tank mounting.
Routine Maintenance:
Periodic maintenance charts, oil changes, filter replacements, chain adjustments, brake checks, fluid level checks.
Troubleshooting:
Diagnostic information for common problems, symptom-based troubleshooting guides.
Repair Instructions:
Step-by-step repair procedures for all major components.
Overhaul Procedures:
Detailed instructions for complete engine and component overhauls.
Wiring Diagrams:
Detailed electrical system wiring diagrams are a standard inclusion in this type of manual.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
File Format Details:
PDF, allowing for zoom in/out functionality.
Searchability:
PDF format often allows for text searching (dependent on PDF creation).
Printability:
Full printable specifications, allowing users to print specific sections.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader & WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
Engine Type:
4-stroke, DOHC, air-cooled, inline-four cylinder
Displacement:
598 cc (36.5 cubic inches)
Bore X Stroke:
62.4 mm x 49.5 mm
Horsepower Approx:
Approximately 55-60 HP (at crankshaft, model dependent)
Torque Approx:
Approximately 36-39 lb-ft (at crankshaft, model dependent)
Carburetion:
Mikuni BS34 carbs (4x)
Fuel Type:
Unleaded gasoline
Cooling Method:
Air-cooled with oil cooler
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (refer to manual for specific recommendations).
Spark Plug Replacement:
Refer to manual for mileage-based recommendations, often around 7,000-10,000 miles.
Valve Clearance Check:
Typically every 10,000-15,000 miles (critical for engine health).
Engine Oil Type:
Yamaha recommends API SE, SF or SG type oil, SAE 20W-40, 10W-40, or 10W-30 (viscosity dependent on temperature).
Engine Oil Capacity:
Approx. 3.2 liters (3.4 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based) mixed with distilled water.
Charging System:
Stator and R/R (rectifier/regulator) failures can occur with age, leading to charging issues.
Carburetor Issues:
Carburetor synchronization and cleaning are vital for smooth running; sticky slides or jets can be problematic.
Suspension Wear:
Front fork seals and rear shock absorbers may require servicing or replacement due to age and mileage.
Yamaha Motorcycles:
Yamaha has a long and successful history in motorcycle manufacturing, known for innovation and performance.
Fj600 Positioning:
The FJ600 was part of Yamaha's 'FJ' line, which aimed to blend sportbike performance with touring comfort, a precursor to modern sport-touring motorcycles.
Production Period:
Produced from 1984 to 1985, succeeded by the FJ1100 and later FJ1200 models.