Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 5

Yamaha FJ600 1984-1985 Workshop Service Manual Repair

Regular price
$16.99
Sale price
$16.99
Regular price
This manual provides comprehensive information for the FJ600 Sport Touring Motorcycle, covering the 1984 and 1985 model years. Engineered with a robust 598 cc, 4-stroke, DOHC, air-cooled inline-four cylinder engine,...
27 people are viewing this right now
Type: Motorcycle
Vendor:
Sku: 56675
Yamaha FJ600 1984-1985 Workshop Service Manual RepairYamaha FJ600 1984-1985 Workshop Service Manual RepairYamaha FJ600 1984-1985 Workshop Service Manual RepairYamaha FJ600 1984-1985 Workshop Service Manual Repair
This manual provides comprehensive information for the FJ600 Sport Touring Motorcycle, covering the 1984 and 1985 model years. Engineered with a robust 598 cc, 4-stroke, DOHC, air-cooled inline-four cylinder engine, the FJ600 offered a compelling blend of sportbike performance and touring comfort, a characteristic that defined its place in the sport-touring segment. Known for its smooth power delivery and stable chassis, the FJ600, with chassis code 47A, was designed for riders seeking a capable and reliable machine for both spirited riding and longer journeys. Its construction, featuring a steel frame and dual front disc brakes, underscored a commitment to quality and performance during this era. This workshop service manual is your definitive resource for maintaining and repairing your FJ600. It details every aspect of the motorcycle, including in-depth engine mechanicals, fuel system servicing, cooling and exhaust systems, transmission, drivetrain, and the complete electrical system with wiring diagrams. You will find detailed procedures for routine maintenance, troubleshooting common issues, and comprehensive overhaul instructions for all major components. Whether you are a professional technician or a dedicated owner, this manual is structured to empower you with the knowledge necessary to keep your FJ600 in optimal condition, ensuring its longevity and performance.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FJ600
Model Years Covered:
1984, 1985
Vehicle Type:
Sport Touring Motorcycle
Codes
Chassis Code:
47A
👋 Introduction
Market Position
Target Audience:
Professional technicians, DIY mechanics, and owners seeking in-depth knowledge.
Competitive Analysis
Value Proposition:
Provides essential repair and maintenance data at a fraction of dealer costs, promoting self-sufficiency.
Key Features
Accessibility:
Instant PDF download for immediate access and convenient use.
Accuracy:
Original factory documentation ensuring the highest level of accuracy and completeness.
📋 Manual Details
Coverage Areas
General Coverage:
Complete repair and service for Yamaha FJ600 1984-1985 models.
Page Count
Estimated Page Count:
Hundreds of pages (as stated in product description, exact count not provided).
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication.
Fuel System:
Carburetor assembly, fuel tank, fuel lines, fuel pump operation.
Cooling System:
Radiator, cooling fan, coolant circulation, thermostat operation.
Exhaust System:
Exhaust pipes, mufflers, mounting hardware.
Transmission:
Gearbox overhaul, clutch operation, shifting mechanism.
Drivetrain:
Final drive, chain and sprocket maintenance, lubrication.
Electrical System:
Ignition system, charging system (alternator, rectifier/regulator), starting system (starter motor, battery), lighting, instrumentation, wiring diagrams.
Suspension:
Front fork (telescopic), rear shock absorbers, swingarm.
Brakes:
Front disc brakes, rear drum brake, hydraulic system, brake fluid specifications.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, wheel specifications.
Frame Bodywork:
Frame inspection, body panel removal/installation, seating, fuel tank mounting.
Procedures Included
Routine Maintenance:
Periodic maintenance charts, oil changes, filter replacements, chain adjustments, brake checks, fluid level checks.
Troubleshooting:
Diagnostic information for common problems, symptom-based troubleshooting guides.
Repair Instructions:
Step-by-step repair procedures for all major components.
Overhaul Procedures:
Detailed instructions for complete engine and component overhauls.
Wiring Diagrams:
Detailed electrical system wiring diagrams are a standard inclusion in this type of manual.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Format Details:
PDF, allowing for zoom in/out functionality.
Searchability:
PDF format often allows for text searching (dependent on PDF creation).
Print Quality
Printability:
Full printable specifications, allowing users to print specific sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, air-cooled, inline-four cylinder
Displacement:
598 cc (36.5 cubic inches)
Bore X Stroke:
62.4 mm x 49.5 mm
Compression Ratio:
9.5:1
Performance
Horsepower Approx:
Approximately 55-60 HP (at crankshaft, model dependent)
Torque Approx:
Approximately 36-39 lb-ft (at crankshaft, model dependent)
Fuel System
Carburetion:
Mikuni BS34 carbs (4x)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Air-cooled with oil cooler
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multiple-disc
Features
Final Drive:
Enclosed O-ring chain drive
📐 Dimensions
Exterior
Length Approx:
Approx. 2170 mm (85.4 in)
Width Approx:
Approx. 750 mm (29.5 in)
Height Approx:
Approx. 1245 mm (49.0 in)
Weights
Dry Weight Approx:
Approx. 192 kg (423 lbs)
Wet Weight Approx:
Approx. 209 kg (461 lbs)
🛡️ Safety Features
Ratings
NHTSA Rating:
N/A (Motorcycle, not typically rated by NHTSA in the same manner as cars)
Active Features
Braking System:
Dual front disc brakes, single rear drum brake.
Passive Features
Frame Construction:
Steel frame for structural integrity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, fuel gauge, turn signal indicators, and warning lights.
Driver Assistance
ABS:
N/A (Anti-lock Braking System was not standard or commonly available on this model)
Connectivity
Bluetooth:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (refer to manual for specific recommendations).
Spark Plug Replacement:
Refer to manual for mileage-based recommendations, often around 7,000-10,000 miles.
Valve Clearance Check:
Typically every 10,000-15,000 miles (critical for engine health).
Fluid Specifications
Engine Oil Type:
Yamaha recommends API SE, SF or SG type oil, SAE 20W-40, 10W-40, or 10W-30 (viscosity dependent on temperature).
Engine Oil Capacity:
Approx. 3.2 liters (3.4 US qt) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol based) mixed with distilled water.
Known Issues
Charging System:
Stator and R/R (rectifier/regulator) failures can occur with age, leading to charging issues.
Carburetor Issues:
Carburetor synchronization and cleaning are vital for smooth running; sticky slides or jets can be problematic.
Suspension Wear:
Front fork seals and rear shock absorbers may require servicing or replacement due to age and mileage.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha has a long and successful history in motorcycle manufacturing, known for innovation and performance.
Model Evolution
Fj600 Positioning:
The FJ600 was part of Yamaha's 'FJ' line, which aimed to blend sportbike performance with touring comfort, a precursor to modern sport-touring motorcycles.
Production
Production Period:
Produced from 1984 to 1985, succeeded by the FJ1100 and later FJ1200 models.
🏆 Awards & Recognition
Recognitions
Performance Reviews:
Praised in period reviews for its strong inline-four engine and comfortable ride for its class, establishing a niche in sport-touring.
Sale

Unavailable

Sold Out