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Yamaha FZ09 2013-2015 Service Repair Workshop Manual

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$16.99
The FZ-09, also known internationally as the MT-09 and identified by its chassis code RN29, represents a significant entry in the naked sportbike segment. Produced from 2013 to 2015, this...
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Type: Motorcycle
Vendor:
Yamaha
Sku: 58841
Tags: 2013 2014 2015 FZ09 Misc Motorcycle Motorcycles Yamaha
Yamaha FZ09 2013-2015 Service Repair Workshop ManualYamaha FZ09 2013-2015 Service Repair Workshop ManualYamaha FZ09 2013-2015 Service Repair Workshop ManualYamaha FZ09 2013-2015 Service Repair Workshop Manual
The FZ-09, also known internationally as the MT-09 and identified by its chassis code RN29, represents a significant entry in the naked sportbike segment. Produced from 2013 to 2015, this model is celebrated for its innovative inline three-cylinder engine, which provides a potent blend of accessible power and strong mid-range torque, making it a versatile choice for both spirited riding and daily commuting. Its aggressive, minimalist styling, coupled with a lightweight chassis and agile handling, positions it as a compelling option for riders seeking performance and distinctive character. The FZ-09 has garnered industry acclaim, recognized for its engineering quality and value proposition. This comprehensive service repair workshop manual in English is designed to be an indispensable resource for maintaining and repairing your FZ-09 from the 2013, 2014, and 2015 model years. It covers a vast array of systems, including detailed procedures for engine mechanicals, fuel, ignition, cooling, exhaust, transmission, clutch, chassis, suspension, brakes, wheels, tires, and the electrical system. The manual provides in-depth coverage of routine maintenance, major overhauls, troubleshooting guides, wiring diagrams, torque specifications, and necessary special tools. Whether you are a seasoned owner performing your own maintenance or a professional technician, this manual offers the essential information to ensure your vehicle remains in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ-09
Model Nickname:
MT-09 (International Market)
Platform Codename:
Project "09"
Generation
First Generation Years:
2013-2015
Codes
Chassis Code:
RN29
👋 Introduction
Market Position
Segment:
Naked sportbike, performance-oriented commuter, streetfighter.
Target Audience:
Riders seeking accessible performance, agile handling, and a distinctive styling without the full fairings of a supersport.
Competitive Analysis
Key Competitors:
Triumph Street Triple, Kawasaki Z800/Z900, Suzuki GSX-S750, Ducati Monster series.
Key Features
Engine Type:
Inline three-cylinder, DOHC, 4-valve per cylinder, liquid-cooled.
Power Delivery:
Known for its strong mid-range torque and accessible powerband, making it versatile for both spirited riding and everyday commuting.
Styling:
Aggressive, minimalist 'naked' styling.
Handling:
Lightweight chassis and agile geometry contribute to sharp and responsive handling.
📋 Manual Details
Coverage Areas
Covered Years:
2013, 2014, 2015
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, assembly, inspection, diagnosis, specifications for cylinder head, valves, camshafts, crankshaft, pistons, connecting rods, oil pump, lubrication system.
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, fuel pressure regulator), fuel tank, lines, diagnosis and repair.
Ignition System:
Ignition coils, spark plugs, ECU control, timing, troubleshooting.
Cooling System:
Radiator, fan, thermostat, water pump, coolant, troubleshooting, flushing and refilling.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, lambda sensors (oxygen sensors), inspection and replacement.
Transmission Clutch:
Clutch operation, clutch assembly, transmission case, gear inspection, shifting mechanism, lubrication, troubleshooting.
Chassis Frame:
Frame inspection, alignment, troubleshooting of chassis-related issues.
Suspension Front:
Front forks (upside-down telescopic), oil seals, springs, damping adjustment, steering head bearings, inspection, and overhaul.
Suspension Rear:
Monoshock rear suspension, swingarm, linkage, rear shock absorber adjustment and overhaul, bearings.
Brakes Front:
Dual front disc brakes, radial-mount calipers, master cylinder, brake lines, ABS (if equipped), pad replacement, bleeding, rotor inspection.
Brakes Rear:
Single rear disc brake, caliper, master cylinder, brake lines, ABS (if equipped), pad replacement, bleeding, rotor inspection.
Wheels Tires:
Wheel bearing inspection, tire pressure, tire replacement, wheel balancing, rim specifications.
Electrical System:
Battery, charging system (stator, regulator/rectifier), starter motor, lighting system (headlight, taillight, turn signals), horn, wiring diagrams, fuses, relays.
Instrumentation:
Dashboard, speedometer, tachometer, multi-function display, indicator lights, troubleshooting.
Lighting Signals:
Headlight adjustment, bulb replacement, LED component troubleshooting, turn signal operation.
Bodywork Fittings:
Fairings, tank cover, seat, fenders, graphics, removal and installation procedures, torque specifications for fasteners.
Controls:
Handlebars, levers (clutch, brake), throttle, footpegs, cables, adjustment and replacement.
Diagnostic Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, error code interpretation (if applicable via diagnostic tool interface), intermittent issue diagnosis.
Procedures Included
Routine Maintenance:
Oil and filter change, air filter cleaning/replacement, chain lubrication and adjustment, spark plug replacement, brake fluid flush, coolant flush, valve clearance check.
Major Overhaul:
Engine disassembly and reassembly, transmission rebuild, suspension fork overhaul, carburetor cleaning/sync (if applicable to specific markets/versions, though FZ09 is FI), fuel injector cleaning.
Troubleshooting Guides:
Step-by-step troubleshooting flowcharts and symptom-based diagnostics for various systems.
Wiring Diagrams:
Detailed electrical schematics for all circuits, including power, ground, signal paths, and component identification.
Torque Specifications:
Comprehensive list of all critical fastener torque values for engine, chassis, brakes, and bodywork components.
Special Tools:
Identification and usage of specialized tools required for specific repair or diagnostic procedures.
Adjustment Procedures:
Settings and adjustments for clutch, throttle, suspension, headlights, and drive chain.
Technical Depth
Depth:
Comprehensive coverage from basic user maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and chassis alignment checks.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF for efficient information retrieval.
Print Quality
Resolution:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1RC
Displacement:
847 cc
Bore X Stroke:
74.0 mm x 61.9 mm
Compression Ratio:
11.5:1
Valve Train:
DOHC, 12 valves (4 per cylinder)
Fueling:
Electronic Fuel Injection (EFI) with Mikuni throttle bodies
Ignition:
TC (Transistor Controlled Ignition) with CDI
Lubrication:
Wet sump
Clutch Type:
Wet, multiple-disc
Performance
Claimed Horsepower:
Approx. 115 PS (113 hp; 85 kW) @ 10,000 RPM (may vary slightly by market and dyno)
Claimed Torque:
Approx. 85 Nm (63 lb-ft) @ 8,500 RPM (may vary slightly by market and dyno)
Fuel System
Throttle Body Size:
43 mm
Fuel Capacity:
18 Liters (4.75 US gal)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40, API SG, JASO MA)
Engine Oil Capacity W Filter:
3.4 Liters (3.59 US qt)
Engine Oil Capacity Wo Filter:
3.2 Liters (3.38 US qt)
Coolant Type:
Ethylene glycol based antifreeze, 50% mixture with distilled water
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Final Drive:
O-ring sealed chain
Features
Clutch Assist:
Slipper clutch (assist & slipper clutch)
Gear Ratios:
Specific ratios would be detailed in the manual, typically 1st: 3.000, 2nd: 2.059, 3rd: 1.632, 4th: 1.350, 5th: 1.159, 6th: 1.038
📐 Dimensions
Exterior
Length:
2,075 mm (81.7 in)
Width:
745 mm (29.3 in)
Height:
1,015 mm (40.0 in)
Wheelbase:
1,440 mm (56.7 in)
Ground Clearance:
140 mm (5.5 in)
Seat Height:
815 mm (32.1 in)
Weights
Wet Weight:
188 kg (414.5 lbs) - EU model, 179 kg (394.6 lbs) - US model (depending on ABS)
Dry Weight:
171 kg (377 lbs) - US model
🛡️ Safety Features
Ratings
ABS:
Optional (Anti-lock Braking System)
Active Features
Braking System:
Radial-mount front calipers, unified braking system (UBS) on some models, ABS integration.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD display (digital tachometer, speedometer, odometer, trip meters, fuel gauge, gear indicator, clock, D-mode indicator, ABS indicator).
Driver Assistance
D Mode:
Drive Mode Indicator (allows selection of different engine maps, though early models typically had Standard and A-mode).
Connectivity
Connection Ports:
N/A (No Bluetooth or USB connectivity standard on this model).
🔧 Maintenance
Service Intervals
First Service:
1,000 km (600 miles) or 1 month
Subsequent Services:
Every 10,000 km (6,000 miles) or 12 months (whichever comes first), with specific checks required more frequently (e.g., chain adjustment, tire pressure).
Valve Clearance Check:
Every 40,000 km (24,000 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4
Clutch Fluid Type:
DOT 4 (Hydraulic Clutch)
Fork Oil Type And Level:
Yamaha Genuine Fork Oil 10W or equivalent, specific level detailed in manual (e.g., 128 mm)
Known Issues
Throttle Response:
Early models (2013-2014) sometimes reported abrupt throttle response; ECU remapping or modifications can address this. Manual will detail relevant diagnostic checks.
Suspension Softness:
Stock suspension can be considered basic for aggressive riding; manual covers adjustments and potential upgrade paths or rebuild procedures.
Clutch Lever Feel:
Some riders report a slightly stiff clutch pull; manual details adjustment and potential aftermarket solutions.
Seat Comfort:
Stock seat can be firm for long rides; manual covers seat removal and replacement, though comfort is subjective.
Engine Mounting Bolt Torque:
Critical to adhere to specified torque values to prevent frame stress or component damage, detailed in the manual.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, Ltd. has a long-standing reputation for innovation and performance in the motorcycle industry, known for its FZ series, sportbikes, and racing pedigree.
Model Evolution
Introduction Year:
2013
Design Philosophy:
Developed as Yamaha's first true 'cross-plane concept' inline-three-cylinder engine in a mass-produced motorcycle, aiming for a unique blend of torque, character, and compact performance.
Production
Manufacturing Location:
Japan (Iwata, Shizuoka)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The FZ-09 was generally well-received for its innovative engine and aggressive pricing, winning accolades such as Cycle World's 'Best Naked Bike' in some years.
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