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Yamaha FZ09E FZ09EC 2013-2015 Workshop Service Repair Manual

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Welcome to the comprehensive workshop service and repair manual for the FZ09E and FZ09EC models, covering production years 2013, 2014, and 2015. This motorcycle is renowned for its aggressive, minimalist...
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Type: Motorcycle
Vendor:
Yamaha
Sku: 58335
Tags: 2013 2014 2015 FZ09E FZ09EC Misc Motorcycle Motorcycles Yamaha
Yamaha FZ09E FZ09EC 2013-2015 Workshop Service Repair ManualYamaha FZ09E FZ09EC 2013-2015 Workshop Service Repair ManualYamaha FZ09E FZ09EC 2013-2015 Workshop Service Repair ManualYamaha FZ09E FZ09EC 2013-2015 Workshop Service Repair Manual
Welcome to the comprehensive workshop service and repair manual for the FZ09E and FZ09EC models, covering production years 2013, 2014, and 2015. This motorcycle is renowned for its aggressive, minimalist 'naked' styling, powered by an innovative 847cc liquid-cooled, 4-stroke, DOHC, 4-valve 3-cylinder engine featuring a Crossplane Crankshaft. Its engineering emphasizes performance, highlighted by the Chip Controlled Throttle (YCC-T) and selectable D-Mode engine maps, offering riders a dynamic and engaging experience. The FZ09 series is positioned as a hyper-naked sport motorcycle, appealing to enthusiast riders seeking a potent blend of power and agility. This manual provides exhaustive coverage for all aspects of your FZ09. Inside, you will find detailed procedures for routine maintenance, including oil changes, filter replacements, and chain adjustments, as well as in-depth guidance for complex repairs and full engine and transmission overhauls. It details the electrical system with comprehensive wiring diagrams, covers chassis and suspension components, and offers troubleshooting guides for diagnosing faults. Technical specifications, torque values, and fluid recommendations are also included, equipping owners and technicians with the necessary information to maintain, repair, and optimize the performance and reliability of their FZ09.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ09
Model Codes:
FZ09E, FZ09EC
Model Years:
2013, 2014, 2015
Product Name:
Yamaha FZ09E FZ09EC 2013-2015 Workshop Service Repair Manual PDF Download
👋 Introduction
Market Position
Segment:
Hyper Naked / Sport Naked Motorcycle
Target Audience:
Enthusiast riders, performance-oriented commuters, DIY mechanics.
Competitive Analysis
Key Competitors:
Triumph Street Triple, Kawasaki Z800/Z900, Suzuki GSX-S750, Ducati Monster.
Key Features
Engine Layout:
Crossplane Crankshaft 3-cylinder engine.
Styling:
Aggressive, minimalist 'naked' styling.
Technology:
Ride-by-wire throttle (YCC-T), D-Mode (selectable engine maps).
Manual Value Proposition
Benefit:
Enables owners to perform dealership-level maintenance, diagnostics, and repairs, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete official factory service and repair for Yamaha FZ09E/EC models
Page Count
Estimated Pages:
Hundreds (specific number not provided, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (assumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed overhaul, diagnosis, and specifications for the 3-cylinder engine.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, EVAP system.
Ignition System:
Ignition coils, spark plugs, ECU control, timing.
Transmission:
Clutch operation, gearbox disassembly and assembly, lubrication.
Chassis:
Frame inspection and repair, suspension (front forks, rear shock), steering system.
Brakes:
Front and rear brake systems, hydraulic components, ABS (if applicable), bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starter motor, ECU, sensors, indicators.
Cooling System:
Radiator, fan, coolant flow, thermostat, maintenance.
Exhaust System:
Catalytic converter, mufflers, lambda sensors.
Bodywork And Fairings:
Removal and installation of body panels, seating, instrument cluster.
Procedures Included
Maintenance:
Scheduled maintenance checks, fluid changes, filter replacements, chain adjustment.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, error code interpretation.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly.
Diagnostics:
Detailed diagnostic flowcharts, electrical schematics, and component testing.
Overhaul:
Complete engine and transmission rebuild procedures.
Specifications And Tolerances:
Torque specifications, clearances, measurements, and tolerances for all components.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and chassis rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text content within the PDF for efficient information retrieval.
Print Quality
Printability:
Designed for printing in its entirety, suggesting clear, legible pages.
Binding Type
Binding:
N/A (Digital PDF, binding not applicable)
Paper Type
Paper Quality:
N/A (Digital PDF, paper type not applicable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve
Displacement:
847 cc
Bore X Stroke:
74.0 mm x 61.9 mm
Compression Ratio:
11.5:1
Ignition:
TCI (Transistor Controlled Ignition)
Starter System:
Electric
Performance
Horsepower Peak:
Approx. 113 hp @ 10,000 rpm (at crank)
Torque Peak:
Approx. 63.1 lb-ft @ 8,500 rpm (at crank)
Fuel System
Fuel Delivery:
Fuel Injection with YCC-T (Yamaha Chip Controlled Throttle)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication System
Oil Type:
Yamalube 4G (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified.
Oil Capacity With Filter:
3.00 L (3.17 US qt)
Cooling System
Coolant Type:
Permanent type antifreeze coolant (50% solution) with Yamaha's recommended coolant (e.g., Yamalube Coolant).
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed
Clutch Type:
Wet, multiple-disc
Final Drive:
O-ring chain
Features
Gear Ratios:
1st: 3.000, 2nd: 2.063, 3rd: 1.700, 4th: 1.375, 5th: 1.150, 6th: 0.966
Lubrication
Gear Oil Type:
Yamalube Gear Oil (or equivalent) SAE 80 API GL-4
Gear Oil Capacity:
0.70 L (0.74 US qt)
📐 Dimensions
Exterior
Length:
2,135 mm (84.1 in)
Width:
780 mm (30.7 in)
Height:
1,090 mm (42.9 in)
Seat Height:
820 mm (32.3 in)
Wheelbase:
1,440 mm (56.7 in)
Weights
Wet Weight:
Approx. 191 kg (421 lbs) (with all necessary operating fluids and a full fuel tank)
Fuel Tank Capacity:
18 L (4.8 US gal)
Wheels And Tires
Front Tire:
120/70ZR17M/C (58W)
Rear Tire:
180/55ZR17M/C (73W)
Front Wheel Type:
Cast aluminum, 5-spoke
Rear Wheel Type:
Cast aluminum, 5-spoke
Suspension
Front Suspension Type:
Telescopic fork
Front Fork Travel:
130 mm (5.1 in)
Rear Suspension Type:
Swingarm (link-type suspension)
Rear Shock Travel:
130 mm (5.1 in)
🛡️ Safety Features
Ratings
ABS:
Available as an option on some models (FZ09EC may denote ABS model).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Throttle Control:
Yamaha Chip Controlled Throttle (YCC-T) for precise throttle response.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD display with speedometer, tachometer, gear indicator, fuel gauge, clock, D-mode indicator, trip meters, etc.
Driver Assistance
D Mode:
Selectable engine maps (Standard, A-Mode, B-Mode) to alter throttle response and power delivery characteristics.
Connectivity
Wiring Harness:
Comprehensive wiring diagrams provided in the manual for diagnosing electrical systems and potential accessory installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 1 year, whichever comes first.
Air Filter Replacement:
Every 12,000 km (7,500 miles) or 1 year.
Spark Plug Replacement:
Every 18,000 km (11,000 miles).
Valve Clearance Check:
Every 24,000 km (15,000 miles).
Chain Lubrication And Adjustment:
Every 1,000 km (600 miles) or after washing/rain riding.
Fluid Specifications
Brake Fluid:
DOT 4
Clutch Fluid:
DOT 4 (if hydraulic clutch)
Known Issues
Suspension Feedback:
Early models (2013-2014) were noted for somewhat basic suspension feel, addressed in later revisions.
Throttle Response:
While YCC-T is advanced, some riders reported initial abruptness; D-Mode helps manage this.
Comfort:
Seat comfort and wind protection can be subjective and may lead to aftermarket modifications.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company is a Japanese manufacturer with a long history in motorcycle production, known for innovation and performance.
Model Evolution
Fz Series Heritage:
The FZ series is known for its aggressive styling and performance-oriented engines, often featuring unique engine configurations like the CP3.
Production
Manufacturing Location:
Japan (typically)
Introduction Year:
2013
🏆 Awards & Recognition
Recognitions
Industry Reception:
The FZ09 was generally well-received for its potent engine and aggressive pricing upon its release, winning accolades for value and performance.
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