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Yamaha FZ1N FZ1S FAZER Service Repair Manual 2006-2007

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Basic Information Identification Make: Yamaha Model: FZ1 Fazer Model Variant: FZ1N (Naked), FZ1S (Half-Fairing) Year: 2006-2007 Codes Engine Code Prefix: RN16 Introduction Market Position Positioning: The Yamaha FZ1/Fazer models of...
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Yamaha FZ1N FZ1S FAZER Service Repair Manual 2006-2007
Basic Information
Identification
Make: Yamaha
Model: FZ1 Fazer
Model Variant: FZ1N (Naked), FZ1S (Half-Fairing)
Year: 2006-2007
Codes
Engine Code Prefix: RN16
Introduction
Market Position
Positioning: The Yamaha FZ1/Fazer models of this era represented a significant evolution in the sport-naked and sport-touring categories, offering a potent blend of performance and versatility derived from Yamaha's R1 superbike platform, but tuned for broader usability.
Competitive Analysis
Competitors: Competed against other liter-class sport-touring and naked bikes such as the Suzuki GSX1000F/GSX-S1000F, Kawasaki Z1000, Honda CBF1000/VFR800F, and Triumph Speed Triple/Sprint ST.
Key Features
Features: Shared a detuned version of the R1's 998cc inline-four engine, aluminum Deltabox frame, advanced suspension, and radial-mount brakes, offering exhilarating performance with a more comfortable riding position (especially the Fazer variant with its fairing and touring amenities).
Manual Value Proposition
Benefit To Owner: Empowers owners to perform comprehensive maintenance and repairs, diagnose issues accurately, and keep their FZ1/Fazer in optimal condition, saving time and money on dealership service.
Manual Details
Coverage Areas
Engine: Comprehensive
Transmission: Comprehensive
Chassis: Comprehensive
Electrical System: Comprehensive
Bodywork: Comprehensive
Maintenance: Scheduled & Routine
Troubleshooting: Diagnostic Procedures
Repair Procedures: Step-by-Step
Page Count
Estimated Pages: 400-600 (typical for this era and scope)
Manual Type
Type: Factory Service Repair Manual / Workshop Manual
Language
Language: English
Format
Format: PDF (Digital Download)
Manual Coverage
Systems Covered
Engine Mechanical: Top End (Cylinder Head, Valves, Cams), Bottom End (Crankshaft, Con-rods, Pistons), Lubrication System, Cooling System, Fuel Injection System (EFI), Ignition System.
Transmission Drivetrain: Clutch Assembly, Gearbox Internals (Gears, Shafts, Shifter), Final Drive (Chain, Sprockets).
Chassis Suspension: Front Fork (Damping, Seals, Oil), Rear Shock Absorber, Swingarm, Bearings (Steering, Swingarm, Wheel).
Braking System: Front and Rear Brake Calipers, Master Cylinders, Brake Lines, ABS System (if applicable), Disc Rotors.
Electrical Electronics: Wiring Diagrams, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System, Instrumentation, ECU Functions, Sensors (TPS, MAP, Crankshaft Position, etc.).
Fuel System: Fuel Pump, Injectors, Fuel Pressure Regulator, Fuel Tank Components.
Procedures Included
Maintenance: Oil Change Intervals and Specifications, Air Filter Replacement, Spark Plug Service, Coolant Flush and Replacement, Chain Adjustment and Lubrication, Brake Pad Inspection and Replacement, Tire Pressure Checks.
Diagnostics: Troubleshooting Flowcharts for Common Issues (e.g., starting problems, misfires, electrical faults), Fault Code Interpretation (if applicable to model generation).
Disassembly Assembly: Complete Engine Rebuild Procedures, Transmission Overhaul, Suspension Component Removal and Installation, Body Panel Removal and Reassembly, Electrical Component Replacement.
Adjustments: Throttle Cable Adjustment, Clutch Lever Free Play, Idle Speed (if not fully ECU controlled), Suspension Preload/Damping Adjustments.
Torque Specifications: Critical Torque Values for all fasteners (Engine, Chassis, Brakes).
Technical Depth
Depth: Comprehensive, covering everything from routine maintenance to full engine and transmission overhauls. Includes detailed component diagrams and specifications.
Manual Specifications
File Format
Quality: High-Resolution PDF, typically searchable text for easy navigation. Printable pages.
Print Quality
Expected Output: Clear, legible text and diagrams suitable for printing. Factory-quality reproduction.
Binding Type
Digital Format: N/A (Digital)
Paper Type
Digital Format: N/A (Digital)
Engine Specifications
Primary Engine
Engine Type: Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline-four
Displacement: 998 cc (998cm3)
Bore X Stroke: 74.0 mm x 58.0 mm
Compression Ratio: 11.5:1
Valve Train: DOHC, 4 valves per cylinder (2 intake, 2 exhaust)
Lubrication: Wet Sump
Performance
Horsepower: Approx. 150 PS (148 bhp; 110 kW) @ 10,000 rpm (claimed)
Torque: Approx. 105 Nm (77 lb-ft) @ 8,500 rpm (claimed)
Fuel System
Fuel Delivery: Fuel Injection (EFI) with Mikuni throttle bodies (likely 45mm diameter).
Fuel Type: Unleaded gasoline (95 RON recommended)
Ignition
Ignition System: TCI (Transistor Controlled Ignition) with digital ignition control.
Cooling System
Coolant Type: Yamaha Yamalube Coolant (or equivalent ethylene glycol based, 50/50 mix)
Transmission
Standard
Transmission Type: Constant mesh 6-speed
Clutch Type: Wet, multiple-disc, cable-operated
Final Drive: O-ring sealed chain
Features
Gear Ratios: Specific ratios available in manual (e.g., 1st: 2.333, 2nd: 1.875, 3rd: 1.550, 4th: 1.318, 5th: 1.150, 6th: 1.000 - typical for this model)
Transmission Fluid: Manual will specify lubricant type and capacity.
Dimensions
Exterior
Overall Length: FZ1N: Approx. 2,120 mm; FZ1S: Approx. 2,180 mm
Overall Width: FZ1N: Approx. 770 mm; FZ1S: Approx. 770 mm
Overall Height: FZ1N: Approx. 1,075 mm; FZ1S: Approx. 1,215 mm
Wheelbase: Approx. 1,460 mm
Ground Clearance: Approx. 135 mm
Seat Height: Approx. 815 mm
Weights
Dry Weight: FZ1N: Approx. 195 kg; FZ1S: Approx. 209 kg
Wet Weight: FZ1N: Approx. 213 kg; FZ1S: Approx. 227 kg (with fluids)
Fuel Tank Capacity: 18 Liters (4.75 US gallons)
Front Tire Size: 120/70ZR17M/C (58W) Tubeless
Dimensions
Rear Tire Size: 190/50ZR17M/C (75W) Tubeless
Wheel Type: Cast Aluminum Alloy, 5-spoke
Safety Features
Ratings
Safety Features: ABS was an optional feature on some models. Standard features include robust braking system, good chassis stability, and adequate lighting.
Active Features
Active Safety: Powerful dual front disc brakes with radial-mount calipers, potent rear disc brake, available Anti-lock Braking System (ABS).
Passive Features
Passive Safety: Sturdy frame construction, compliant suspension for stability, good rider ergonomics for control.
Technology Features
Infotainment
Infotainment System: Not applicable for this model year. Primarily analog and digital instrumentation.
Driver Assistance
Driver Assistance Features: Optional ABS (Anti-lock Braking System).
Connectivity
Connectivity Features: N/A (No Bluetooth or smartphone integration).
Instrumentation
Dash Layout: Combination of analog tachometer and multi-function LCD display showing speed, fuel level, trip meters, odometer, clock, engine temp, gear position indicator (on some models).
Maintenance
Service Intervals
Oil Filter Change: Every 6,000 km or 6 months, whichever comes first.
Engine Oil Change: Every 6,000 km or 6 months, whichever comes first. Use specified oil grade.
Air Filter Check: Every 6,000 km. Clean or replace as needed.
Spark Plug Check: Every 12,000 km. Inspect gap and condition.
Coolant Flush: Every 24,000 km or 2 years.
Chain Maintenance: Lubricate and adjust chain every 1,000 km or after riding in wet conditions.
Valve Clearance Check: Every 24,000 km.
Fluid Specifications
Engine Oil Type: Yamalube 4 (or equivalent) API SG, JASO MA, SAE 10W-40
Engine Oil Capacity: 3.40 L without filter change; 3.50 L with filter change.
Coolant Capacity: 2.2 Liters (including reservoir)
Brake Fluid Type: DOT 4
Fork Oil Type: Yamaha Suspension Oil (or SAE 10 equivalent)
Fork Oil Capacity: 530 ml per fork leg
Known Issues
Common Wear Items: Clutch plates (especially under heavy use), front fork seals (wear and tear), regulator/rectifier failure (common on many Yamahas of this era), stator winding issues.
Performance Notes: Some owners report a tendency for the engine to feel a bit flat in the mid-range before the power band hits; tuning or aftermarket parts can address this. Fueling can sometimes be improved with an ECU reflash or fuel controller.
Vehicle History
Brand Heritage
Heritage: Yamaha has a long-standing reputation for performance motorcycles, particularly with its FZ and Fazer series, known for their sporty handling and reliable engines, often benefiting from trickle-down technology from their racing programs.
Model Evolution
Evolution: The FZ1 generation (RN16) introduced in 2006 represented a significant update from the previous generation, adopting the fuel-injected engine and aluminum frame from the successful YZF-R1, offering a substantial increase in performance and handling sophistication.
Production
Production Years: The RN16 FZ1 and Fazer were produced from 2006 to 2015 (with updates).
Awards & Recognition
Recognitions
Industry Awards: While specific 'awards' for this exact model year are not widely publicized, the FZ1/Fazer platform consistently received positive reviews from motorcycle publications for its blend of performance, handling, and practicality.
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